Vorteile
Die Tetra Pak® Kontinuierliche Zuckerlöseanlage löst kristallinen Zucker kontinuierlich in Wasser – bis zu einer Konzentration von 65° Brix. Die hydraulische Strömungsförderung minimiert Ihre Investitions- und Betriebskosten und ermöglicht eine flexiblere Integration Ihrer Tetra Pak Anlage für die kontinuierliche Zuckerlösung in Ihr Anlagenlayout. Darüber hinaus können Sie durch unsere patentierte Injektor- und Radialstrahlmischer-Technologie die Zuckerlösetemperaturen und damit wiederum den Energieverbrauch und die Kosten um 25 % senken. Die Anlage bietet Ihnen eine garantierte Brix-Genauigkeit, was eine exakte Dosierung und langfristige Nachhaltigkeit gewährleistet.
Leistung:
Ausgabekapazitäten von 7.000, 15.000 und 25.000 Litern pro Stunde.
Typische Anwendungen:
Kann zur Herstellung folgender Produkte verwendet werden:
- Stille Getränke
- Karbonisierte Softdrinks
- Ketchup
- Konfitüre
- Süßwaren
- Formulierte Milchprodukte
- und mehr
Smart, flexible solution with hydraulic conveying
• Minimise investment and operational costs with smart hydraulic sugar conveying solution
• Flexibly place your Tetra Pak® Continuous Sugar Dissolver for more flexible plant layout
• Reduce energy consumption and cost by 25% with lower dissolving temperature
• Get guaranteed °Brix accuracy for exact dosing
Merkmale
Injector technology
Immediate wetting at point of entry
Our patented injector enables hydraulic conveying, but it also reduces energy consumption overall. Due to the immediate wetting of sugar and the high turbulence as soon as the sugar touches the water stream. The unique design allows us to create a vacuum due to the Venturi effect, so sugar is sucked into the mixer at the point of entry. When sugar is poured into the top of a tank, undissolved sugar can sink to the bottom and lead to clogging over time. Our innovative injector and radial jet mixer technology avoid clogging and enable fast in-feed of sugar.
Radial jet mixer technology
Minimises energy consumption
Once the sugar has passed the injection point, it is conveyed hydraulically to the radial jet mixer nozzle, which provides enough turbulence for agitation inside the tank to keep the sugar crystals in abeyance and dissolve them efficiently. This avoids the disadvantages of a mechanical agitator, which increases air incorporation to create foaming. This allows us to lower the dissolving temperature and, thus, the energy consumption. Particles do not sink and collect at the bottom because of the turbulence created by the nozzle. It’s also reassuring to know that the nozzle does not create high shear. This helps to preserve product quality.
Flexible integration and placement
Hydraulic conveying enables flexibility in layout
Hydraulic conveying lets you locate sugar feeding points independently from where your dissolver is located. This lets you handle several types of feeding equipment. It’s equally easy to take sugar in directly from a silo, Big Bag discharge station such as Tetra Pak® Big Bag Liquefier and Tetra Pak® Big Bag Discharger or even a feeding hopper.
On top of that, you can choose to include more than one feeding point in an iterative process into the recirculation line. Since you can place the Tetra Pak® Continuous Sugar Dissolver in an independent area, you no longer need to worry about ATEX requirements for the dissolving unit itself, thus saving you from having to make additional investments.
Advanced °Brix set point control
Maintains a constant °Brix level – saves energy and raw materials
Since this unit constantly measures the sugar concentration directly inline, you always have full control of the water to sugar ratio. Rather than overdosing and diluting at a later stage, this solution maintains the optimal temperature for the exact amount of sugar you need to dissolve – thereby saving energy and raw materials. Since the process is continuous and eliminates the need for manual sampling, it also saves on operator time.
Automatic filling in destination tank
Ease of use
Automatic filling makes the Tetra Pak® Continuous Sugar Dissolver very easy to operate. When the sugar solution is at the right °Brix, the flow is automatically diverted to the destination tank. When the destination tank is full, the Tetra Pak® Continuous Sugar Dissolver stops. As the sugar solution is pumped away for use in production, the level drops and an operator can start up the Tetra Pak® Continuous Sugar Dissolver again. Alternatively, it can be controlled automatically.
