Why renewable and recycled polymers in packaging material matter

Polymers used in food and beverage packaging can be derived from plant-based materials like sugarcane, which are renewable if responsibly sourced. When this is the case, it can reduce the packaging’s impact on climate change compared to that of traditional packaging materials, such as plastics derived from fossil fuels1. Polymers can also be linked to recycled materials. Using certified recycled polymers in food packaging is an important step towards transforming waste into new resources, decreasing reliance on virgin, fossil-based materials and helping to keep plastic out of landfills.

Sustainability credentials for polymers

Carton package with green background

Pioneering plant-based polymers in packaging materials

In 2015, we were the first in our industry to introduce a package made entirely from plant-based renewable materials (paperboard from sustainable forestry and plant-based polymers): Tetra Rex® Plant-based. We have continued this development and sold  25% more packages ( 11 billion) and  3,3% more caps ( 12.3 billion) made with plant-based plastic in 2024, compared to 2023. In 2024, the share of plant-based polymers reached 8.2% of the total amount of polymers we purchased. This resulted in 47 kilotonnes of CO2 saved compared to the amount of CO2 which would have been emitted if using fossil-based polymers2. Today, all plant-based polymers in our packaging materials are Bonsucro-certified, and by adopting plant-based polymers in our food and beverage packaging, we aim to limit the depletion of finite resources and mitigate climate change.


Our Tetra Pak Certificate Code is PBN-BSC-ChoC-012970

Packaging verified CO2e footprint labelling by the Carbon Trust

When it comes to sustainability, reducing the carbon impact of packaging manufacturing and the use of raw materials, both in our own and our suppliers’ operations, is crucial. Our plant-based packaging solutions deliver increased renewable content and can reduce your CO2 emissions – for example, a Tetra Brik® Aseptic 1000 Edge LightCap™ 30 using plant-based polymers in the cap and packaging material coatings has a 37% lower carbon footprint compared to a standard package3.

 

Our work with the Carbon Trust means our Carton CO2 Calculator model is verified as capable of generating cradle-to-grave carbon footprints in compliance with international standards. We’re also the only carton beverage packaging producer whose calculation model is verified by third party for calculating the cradle-to-grave climate impact to support on-pack CO2 reduction claims for packaging made with plant-based polymers.

Sustainable carton packages

Driving circularity with certified recycled polymers

The use of recycled content supports the development of the circular economy by reducing the consumption of fossil-based polymers and incentivising recycling by providing an end market for recycled materials. We have deployed packaging with certified recycled plastic content, which can be used for the caps, tops and/or coatings of some of our carton packages and they are sourced and allocated to our solutions according to the ISCC mass balance attribution method.

 

The share of certified recycled polymers of  the total polymers we purchased in the EU increased by 42% in 2024, compared to 20234.

ISCC logotype

ISCC Plus (International Sustainability & Carbon Certification)

ISCC is a multi-stakeholder certification system established in 2010 to support the shift towards the circular economy and bioeconomy. This leading certification scheme applies on a global scale for different raw materials and markets

 

In 2024, we reached a milestone of 11 of our owned packaging material and additional materials factories achieving certification from the ISCC Plus and our goal is to continue the deployment of certified recycled polymers to achieve a minimum of 10% recycled plastics in packages sold in Europe by 2030.

 

Our ISCC certificate number is:ISCC-PLUS-Cert-US201-110792024

Our strategic ambitions and 2030 targets for plant-based and certified recycled polymers

• Full traceability for our raw materials5
• Production of material should not cause deforestation
• Promote biodiversity, reforestation and regeneration
• Credible sustainability certification and third-party verification of renewable polymers and their feedstock

• In 2022 we published a Procedure for responsible sourcing of renewable polymers, outlining our requirements specifically applicable to renewable polymers sourcing. We expect all suppliers of renewable polymers to comply with the procedure, and the commitments for sustainable sourcing of renewable polymers as stated.

• By 2030, achieve a minimum of 10% recycled polymers across our beverage cartons sold in Europe

• Support product development and enable market growth for products made of the recycled material

Customer case

The world’s first cap using certified recycled polymers6

In collaboration with Elvir, a subsidiary of Savencia Fromage & Dairy, Tetra Pak has become the first carton packaging player in the food and beverage industry to launch a cap using certified recycled polymers. During 2025, Elvir has been extending the use of certified recycled polymers to all its cream cartons’ caps, confirming its position as a pioneer in the circular economy.

Further explore our responsibly sourced materials

Forests seen from the top

Paperboard

On average, the paperboard content of our beverage cartons is more than 70%. When responsibly sourced, paperboard is a renewable resource that can, result in a lower carbon footprint than glass, plastic or metal packages.
close-up of an aluminum roll

Aluminium

Aluminium foil layer thinner than human hair prevents oxidation and light damage, helping to reduce food waste by extending the shelf-life of food without refrigeration.

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By “traditional packaging material” we compare to some other packaging alternatives for beverages and liquid food. This is based on Lifecycle Assessment (LCA). Read more about LCAs at https://www.tetrapak.com/sustainability/measuring-and-reporting/life-cycle-assessment

Based on climate accounting internal calculations (volume x emission factor) considering 56.9 kilo tonnes of plant-based plastic purchased in 2024. To calculate the avoided emissions number, we use a third-party emission factor for the plant-based polymers from public available lifecycle assessment by Braskem. Source: PE-Im-green-bio-based-LCA-Results-SUMMARY-ENG.pdf

3 Carbon Trust-verified Tetra Pak ‘Carton CO2 Calculator’ model version 11 (valid from 2025-01-01). Scope: cradle-to-grave measurement of a Tetra Brik® Aseptic 1000 Edge with Plant-based LightCap™ 30 (and plant-based polymers in coating) compared to a standard Tetra Brik® Aseptic 1000 Edge LightCap™ 30 package. Geography: Tetra Pak global average data. View the full carbon footprint report for Tetra Brik® Aseptic 1000 Edge LightCap™ 30.

4 Progress against this target is measured based on the share of ISCC+ certified recycled polymers used at European sites.

5 The concept of traceability refers to the tracking of a product throughout its production, processing and distribution phases, from the procurement of the raw materials for its manufacture until it reaches the end consumer.

6 A ‘certified recycled polymer’ is a plastic whose cost includes a premium that finances the collection, sorting, cleaning and processing of plastic waste that cannot be recycled via conventional mechanical means. The third-party certification verifies that the required amount of plastic waste has been recycled into raw material for making new plastics.