Efficient hummus batch production with external cooling

Today, numerous different processes are used to produce hummus. None of them are flawless – they could come with high costs, have limitations in capacity or even entail food safety issues. Now, you no longer need to compromise. Based on full pasteurization and a 2-phase cooling system, our new, patent pending concept lets you produce hummus in a cost-efficient way – at the highest level of food safety.

GREAT TASTE IN A QUALITY PRODUCT

Safe food with long shelf life

Full pasteurization and the closed system for rapid, deep cooling create a food-safe environment and the end-result you are after: a product with long shelf life and of consistent quality. How we know? We have verified various quality parameters through extensive testing at our mixing technology test centre.

Putting spread on sandwich
LOW OPERATIONAL COSTS

Reduce energy consumption by 38%1 in the cooling step

Expect low operational costs. An example production scenario shows that using Tetra Pak® Continuous Freezer S instead of a scraped surface heat exchanger can reduce energy consumption by 38% and product losses by ~70%1 in the cooling step. There is no need for an external ice water or glycol water system, and it is a space-efficient solution too. The installation process is easy and quick. The freezer is plug-and-play: just connect water and electricity and you are ready to go.

 

See the prerequisites at the bottom of this page

Processing equpment and hummus
FROM THE INNOVATIVE MINDS OF EXPERTS

A new idea, based on proven technology

The patent pending solution is based upon two well-established and proven key components: our Tetra Pak® High Shear Mixer and Tetra Pak® Continuous Freezer S. These technologies are now combined into something completely new – in summary, a concept built upon innovative thinking and decades of expertise.

High shear mixer and freezer

Equipment for hummus production

Tetra Pak High Shear Mixers for cold emulsions

Tetra Pak® High Shear Mixer for emulsified sauces

Mixers designed to give you unprecedented flexibility, consistent quality and maximum yield, all at the lowest TCO.

Tetra Pak Continuous Freezer S1500 A2

Tetra Pak® Continuous Freezer S1500 A2

Tetra Pak® Continuous Freezer S1500 A2 is a self-contained unit for continuous freezing, mixing, whipping and air incorporation in ice cream production

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Hummus and dip sauces in bowls

Product Development Centre, Mixing Solutions

At our Mixing Product Development Centre (PDC), we can help you choose the right mixing technology, so you’ll always get high-quality results.

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Food manufacturing and processing

Tetra Paks' food manufacturing and expert advice will help you give consumers the choices and experiences they want, from baby food to ready meals.

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Have questions about our solutions and products, or need some expert advice? Our friendly team is here to help! Just fill out the form, and we’ll get back to you as soon as possible.

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1 Final result depending on production scenario. This calculation is based on a comparison between using a Tetra Pak® Continuous Freezer S or a scraped surface heat exchanger for external cooling. Other components are considered identical.  
Line capacity 500 kg/hour; production 10 hours/day, 50 kW cooling power.