Continuous production. Continuous benefits.

Achieve more efficient UHT milk production with OneStep technology. By significantly reducing processing steps, OneStep cuts water use by up to 35%, energy consumption by up to 44%, and heat energy use by up to 29%, lowering your carbon footprint by 36% compared to a traditional UHT milk production line1. And with operational cost savings of up to 50%, sustainability and profitability go hand in hand.​

Our solution is precisely tailored to your specific production needs, adapting seamlessly as your business grows

Watch how OneStep drives your efficiency​

OneStep technology makes the production process faster and more energy-efficient. In a single unbroken step, raw milk is pre-heated, separated, standardized and homogenized, before undergoing UHT treatment and regenerative cooling, and then transferred to the aseptic tank. By removing the pasteurization and intermediate storage steps, the processing time is shortened from as much as two days to just a few hours.

Watch how OneStep drives your efficiency​

OneStep technology makes the production process faster and more energy-efficient. In a single unbroken step, raw milk is pre-heated, separated, standardized and homogenized, before undergoing UHT treatment and regenerative cooling, and then transferred to the aseptic tank. By removing the pasteurization and intermediate storage steps, the processing time is shortened from as much as two days to just a few hours.

Dairy operator in dairy plant

Operational efficiency and sustainability

UHT milk has been a popular choice since it was invented in the late 1950s, thanks to its unique qualities, long shelf life and how easy it is to transport.
Indirect UHT OneStep line

OneStep tech provides production flexibility

OneStep technology helps you making your production more flexible and cost-effective, while reducing environmental impact by over 40%.
Iconographic: Computer, money and dairy equipment

Reduce environmental impact and utility costs

OneStep technology combines heat treatment, separation and standardization into one single, unbroken step.
Brochure, Farm Dairy case article

Farm Dairy diversifies

When Farm Dairy decided to expand into plant-based beverages and UHT milk, they trusted Tetra Pak to deliver. Read about their advanced production system.

Key actions for more sustainable dairy processing

As a critical component of global food systems, the dairy industry is on the cusp of an important sustainable transformation. Our updated Dairy Processing Handbook features an all-new chapter devoted to this topic, covering three key actions to consider for improving sustainability in dairy processing1. These include the use of renewables and heat recovery to reduce greenhouse gas emissions, water re-use to address product losses, and optimised production control for minimising waste.

This dedicated line for the high volume production of UHT milk takes efficient production to a whole new level. By cutting down the number of processing steps in the dairy, it decreases your operational costs by 30-50%, electricty consumption by up to 44%, water consumption by up to 35%, and heat energy consumption by up to 29% – giving you a lower carbon footprint of up to 36% compared to a traditional UHT milk production line.*

Tetra Pak Separator

Tetra Pak® Separator - efficient milk skimming

Tetra Pak® Separator - efficient milk skimming

Tetra Pak® Separators ensure high capacity and efficient performance in milk skimming. Smooth product treatment results in greater skimming efficiency etc.
Tetra Pak Standardization unit

Tetra Pak® Standardization unit

Tetra Pak® Standardization unit

Unit for automatic in-line standardization of the fat, protein, total solids and solids-non-fat in milk and cream directly after a separator
Tetra Pak Indirect UHT unit DE

Tetra Pak® Indirect UHT unit DE

Tetra Pak® Indirect UHT unit DE

Tetra Pak® Indirect UHT unit is a processing unit for highly efficient, continuous ultra-high temperature treatment of dairy and other liquid food products
Aseptic tank LV combined with aseptic blending function

Tetra Pak® Aseptic tank LV with blending function

Tetra Pak® Aseptic tank LV with blending function

This unit utilizes aseptic tank technology to enable safe and effective in-line blending, allowing blending to occur later in the aseptic process.
Tetra Pak Aseptic Dosing unit F

Tetra Pak® Aseptic Dosing unit F

Tetra Pak® Aseptic Dosing unit F

Flexible aseptic dosing - functional ingredients are injected with high precision into the base product after the final heat treatment, just before filling.
Tetra Pak CIP unit P

Tetra Pak® CIP unit P cleaning-in-place system

Tetra Pak® CIP unit P cleaning-in-place system

Our CIP unit P is an advance automatic cleaning-in-place system for cleaning process equipment such as filling machines, pasteurizers, tanks and more.
Tetra Pak A3/Flex

Tetra Pak® A3/Flex

Tetra Pak® A3/Flex

Aseptic filling machine with easy conversion between different package types, shapes, sizes and closures. High food safety (unique aseptic process FDA filed).
Tetra Pak Accumulator Helix 30

Tetra Pak® Accumulator Helix 30 100m

Tetra Pak® Accumulator Helix 30 100m

Accumulates packages safely. Smart and gentle queuing of packages minimizes damage. Small footprint as packages are accumulated vertically.
Tetra Pak Capper 40 Flex

Tetra Pak® Capper 40 Flex

Tetra Pak® Capper 40 Flex

Flexible cap applicator designed for upcoming package/opening combinations. New induction welding technology enabling low-cost, one-step DIMC openings.
Tetra Pak Cardboard Packer 34

Tetra Pak® Cardboard Packer 34

Tetra Pak® Cardboard Packer 34

Cardboard packer with strong performances and matching needs of frequent pattern changeover. Reduced changeover time and optimised operator access.
Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40 secures line performance and package appearance, efficiently managing packaging line configurations and production control.
conveyor

Tetra Pak® Package Conveyor 23

Tetra Pak® Package Conveyor 23

Secure, hygienic package transport. Damage-preventing chain and rail design, extended hygiene options, cost-effective with high capacity (up to 65m/min).

This configuration offers a streamlined solution for recombined milk production. It combines high capacity with a compact footprint, helping you optimize space and resources. Designed for flexibility, this configuration supports efficient operations and adapts easily to changing production needs.

Tetra Pak High Shear Mixer

Tetra Pak® High Shear Mixer

Tetra Pak® High Shear Mixer

The Tetra Pak® High Shear Mixer is a complete mixing solution solving any problem of lumping or fat separation to produce a homogeneous product.
Storage tank

Tetra Pak® Storage tank

Tetra Pak® Storage tank

Storage of liquids, particularly in food processing and manufacturing.
Tetra Pak Pasteurizer D Base

Tetra Pak® Pasteurizer D Base for milk, yoghurt, cream

Tetra Pak® Pasteurizer D Base for milk, yoghurt, cream

A processing pasteurization unit for dairy applications with automated control over production and safe operation providing high levels of food safety.
Tetra Pak Homogenizer

Homogenization

Homogenization

Perfecting homogenization takes the right technology, optimally configured and operated. Discover our reliable, cost-effective and sustainable solutions.
Tetra Pak Indirect UHT unit DE

Tetra Pak® Indirect UHT unit DE

Tetra Pak® Indirect UHT unit DE

Tetra Pak® Indirect UHT unit is a processing unit for highly efficient, continuous ultra-high temperature treatment of dairy and other liquid food products
Aseptic tank LV combined with aseptic blending function

Tetra Pak® Aseptic tank LV with blending function

Tetra Pak® Aseptic tank LV with blending function

This unit utilizes aseptic tank technology to enable safe and effective in-line blending, allowing blending to occur later in the aseptic process.
Tetra Pak CIP unit P

Tetra Pak® CIP unit P cleaning-in-place system

Tetra Pak® CIP unit P cleaning-in-place system

Our CIP unit P is an advance automatic cleaning-in-place system for cleaning process equipment such as filling machines, pasteurizers, tanks and more.
Tetra Pak A3/Flex

Tetra Pak® A3/Flex

Tetra Pak® A3/Flex

Aseptic filling machine with easy conversion between different package types, shapes, sizes and closures. High food safety (unique aseptic process FDA filed).
Tetra Pak Accumulator Helix 30

Tetra Pak® Accumulator Helix 30 100m

Tetra Pak® Accumulator Helix 30 100m

Accumulates packages safely. Smart and gentle queuing of packages minimizes damage. Small footprint as packages are accumulated vertically.
Tetra Pak Capper 40 Flex

Tetra Pak® Capper 40 Flex

Tetra Pak® Capper 40 Flex

Flexible cap applicator designed for upcoming package/opening combinations. New induction welding technology enabling low-cost, one-step DIMC openings.
Tetra Pak Cardboard Packer 34

Tetra Pak® Cardboard Packer 34

Tetra Pak® Cardboard Packer 34

Cardboard packer with strong performances and matching needs of frequent pattern changeover. Reduced changeover time and optimised operator access.
Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40 secures line performance and package appearance, efficiently managing packaging line configurations and production control.
conveyor

Tetra Pak® Package Conveyor 23

Tetra Pak® Package Conveyor 23

Secure, hygienic package transport. Damage-preventing chain and rail design, extended hygiene options, cost-effective with high capacity (up to 65m/min).

This line offers a streamlined solution for flavoured and functional milk production. With OneStep technology at its core, the design supports rapid product changeovers and a wide variety of formulations, giving you the flexibility to meet evolving market demands while maintaining consistent quality.

Tetra Pak® Industrial Protein Mixer

Tetra Pak® Industrial Protein Mixer

Tetra Pak® Industrial Protein Mixer

Tetra Pak® Industrial Protein Mixer solves the problem of foaming when mixing any liquid food protein source and eliminate expensive product losses.
Storage tank

Tetra Pak® Storage tank

Tetra Pak® Storage tank

Storage of liquids, particularly in food processing and manufacturing.
Tetra Pak Direct UHT unit

Tetra Pak® Direct UHT unit

Tetra Pak® Direct UHT unit

Tetra Pak® Direct UHT unit has many variations and a couple of combined heating solutions. This gives you premium quality and ultra-flexibility.
Aseptic tank LV combined with aseptic blending function

Tetra Pak® Aseptic tank LV with blending function

Tetra Pak® Aseptic tank LV with blending function

This unit utilizes aseptic tank technology to enable safe and effective in-line blending, allowing blending to occur later in the aseptic process.
Tetra Pak CIP unit P

Tetra Pak® CIP unit P cleaning-in-place system

Tetra Pak® CIP unit P cleaning-in-place system

Our CIP unit P is an advance automatic cleaning-in-place system for cleaning process equipment such as filling machines, pasteurizers, tanks and more.
Tetra Pak Aseptic Dosing unit F

Tetra Pak® Aseptic Dosing unit F

Tetra Pak® Aseptic Dosing unit F

Flexible aseptic dosing - functional ingredients are injected with high precision into the base product after the final heat treatment, just before filling.
Tetra Pak A3/Flex

Tetra Pak® A3/Flex

Tetra Pak® A3/Flex

Aseptic filling machine with easy conversion between different package types, shapes, sizes and closures. High food safety (unique aseptic process FDA filed).
Tetra Pak Accumulator Helix 30

Tetra Pak® Accumulator Helix 30 100m

Tetra Pak® Accumulator Helix 30 100m

Accumulates packages safely. Smart and gentle queuing of packages minimizes damage. Small footprint as packages are accumulated vertically.
Tetra Pak Capper 40 Flex

Tetra Pak® Capper 40 Flex

Tetra Pak® Capper 40 Flex

Flexible cap applicator designed for upcoming package/opening combinations. New induction welding technology enabling low-cost, one-step DIMC openings.
Tetra Pak Cardboard Packer 34

Tetra Pak® Cardboard Packer 34

Tetra Pak® Cardboard Packer 34

Cardboard packer with strong performances and matching needs of frequent pattern changeover. Reduced changeover time and optimised operator access.
conveyor

Tetra Pak® Unit Conveyor UC 24

Tetra Pak® Unit Conveyor UC 24

Secure, hygienic package transport. Damage-preventing chain and rail design, extended hygiene options, cost-effective with high capacity (up to 50m/min).
Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40

Tetra Pak® Line Controller 40 secures line performance and package appearance, efficiently managing packaging line configurations and production control.

Discover more growth opportunities​

Milk poured into glass

Pasteurized milk processing & production

Pasteurized milk processing & production

Our pasteurized milk processing adn ESL milk production ensure efficient and safe production, backed by our expertise knowledge in chilled dairy production.
Milk in glass

UHT milk processing and production

UHT milk processing and production

Tetra Paks' UHT milk processing and production is the most reliable on the market. We have the highest level of hygienic design and safety standards.
Milk pouring into glass

Recombined milk processing equipment

Recombined milk processing equipment

Tetra Pak technology for recombined milk processing gives you the lowest total cost of ownership, consistent product quality with maximum flexibility.
Milk being poured in a glass, green background

Lactose free milk production process

Lactose free milk production process

Lactose free milk production is growing worldwide, with consumers looking for a wide range of products that support digestive health and well-being.
Flavoured milk in glasses

Flavoured milk production equiment

Flavoured milk production equiment

In flavoured milk production there are endless flavours, combinations and formulations with extra vitamins or proteins that make your product healthier.

Get in touch with us!

Service engineers training

Have questions about our solutions and products, or need some expert advice? Our friendly team is here to help! Just fill out the form, and we’ll get back to you as soon as possible.

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1. Compared to Tetra Pak conventional UHT milk production line.​
Weekly volume: 1 440 000 litres​
Product : Milk, 1.5% fat​
Capacity UHT: 15,000 l/h​
Cleaning-in-place/sterilising: 5​
Line solution: From raw milk storage to aseptic tank​
Fuel type: Natural gas, factor 0.202140029​
Electr. emission factor: World average, factor 0.477​ ​