Mother and child cooking, ready meals in Tetra Recart cartons

Food

Complete solutions for soups

Meet growing demand for hearty, flavour‑rich soups with Tetra Pak advanced food production systems. From recipe development and processing to aseptic or
Tetra Recart^® packages, our integrated solutions help co-packers, brand owners and retailers cut complexity and drive growth.

How can you capture global growth in soups?

Soups remain a comfort food with timeless appeal, yet the category is evolving fast as consumers seek nutritious, ready-to-eat meals that fit modern lifestyles. Producers face the challenge of meeting expectations for taste, quality and packaging responsibility while protecting margins in a competitive market. The opportunity lies in adapting production and packaging to today’s habits – finding smarter ways to deliver fresh appeal in an established category. Producers that combine culinary creativity with flexible technology can respond faster to new flavour trends, optimise efficiency and bring distinctive products to shelf with speed and confidence.

Soup market serves up tasty opportunities

Health and convenience behind market expansion

The shelf-stable soup segment is projected to grow from an estimated USD 12.8bn in 2025 to USD 17.7bn by 2035, at a CAGR of 3.3%. This substantial multi-billion-dollar surge is being driven by consumer demands for products that are healthier and convenient to store.

Source: Shelf-stable Soup Market Size and Share Forecast Outlook 2025 to 2035

Facts 29% of consumers seek taste innovation

Soup consumers crave comfort – and adventure

One in three global consumers is turning to soup for comfort while 29% are seeking exciting new tastes. Among the most sought-after profiles are salty, spicy-hot/chilli and spicy-pungent. This adventurous demand offers producers a compelling recipe for expansion.

Source: Soup Trends: Global Market Overview

Solutions that drive your soup business success

Whatever the needs of your soup business – processing solutions, aseptic packaging solutions or retortable packaging solutions – we have globally proven options. Our integrated capabilities support soup brands, private-label retailers and co-packers through every stage – from recipe development and ingredient preparation to processing, filling and packaging. Whether you make smooth, creamy or chunky soups, and regardless of your business goals, we help you boost efficiency, protect quality and prepare your operations for future demand.

Woman shopping, Tetra Recart cartons on shelf

A game-changer for shelf-stable soups

Move beyond cans withTetra Recart, the paper-based, retortable solution for soups and other shelf-stable products that’s cost competitive and loved by consumers. Ideal for smooth, creamy or chunky soups, this game-changing solution helps brands stand out in store and online while enhancing operational efficiency.

Discover Tetra Recart⁠

Soup in Tetra Brik Aseptic carton package

Aseptic solutions for ambient distribution

Combine aseptic processing and filling in Tetra Pak aseptic carton packages for the full range of soup products. These integrated aseptic solutions enable product safety, long shelf life and efficient distribution for high-volume production, helping you optimise quality and cut complexity from plant to shelf.

See our aseptic packaging solutions⁠

Female operator at production site, processing equipment

Refine soup quality and efficiency from the start

Boost the consistency, flavour and yield of your soup production with Tetra Pak advanced processing lines and equipment . Continuous or batch systems handle everything from broths to purees and hearty soups, supported by precise mixing, heating and blending technologies designed for versatility and throughput.

Explore soup processing⁠

Tetra Recart®

The game-changing solution for soups

Tetra Recart simplifies and boosts shelf‑stable soup production. With paper‑based packaging, recipe support and expert services, producers can streamline operations, improve efficiency and stay agile in a competitive ready‑to‑eat soup market.

How do retortable paper-based cartons add value for soups?

Soup producers face a range of challenges, from price pressures to meeting rising expectations on quality, value and responsible packaging. Switching from legacy packages toretortable paper-based cartons opens new opportunities for differentiation, efficiency and consumer appeal – without adding complexity or cost.

1. Product and brand

Modernise your soup range:
Strengthen your soup portfolio with modern, paper-based packaging that supports innovation and your sustainability strategy while delivering a lighter, contemporary look loved by consumers.

2. On-pack communication

Tell a clearer soup story to shoppers:
Use flat panels and six printable faces to clearly highlight origin, quality and recipe information, building a strong shelf presence and helping shoppers recognise your soup brand instantly.

3. Range efficiency

Optimise pack sizes for retail success:
Cartons offer a range of soup-ready carton sizes from 340 ml to500 ml, simplifying production planning and efficient shelf presentation while meeting consumers’ expectations for portion-right soups.

4. Production and logistics

Simplify storage and transport:
Flat-packed empty cartons streamline handling and require less warehouse space, while you also get more filled packs per pallet than cans in many configurations –helping lower transport cost per unit.¹

5. Sustainability and perception

Support your soup sustainability story:
Paper-based cartons use a high share of renewable materials and can have a lower climate impact than traditional soup packages, as shown in comparative LCAs for defined markets.²

6. Consumer appeal

Deliver everyday convenience:
Cartons are lightweight, safe and easy to open, pour and flatten after use – improving daily convenience and aligning with growing consumer preference for responsibly packaged food.

Elevate your soups portfolio with Tetra Recart

Achieve success in the dynamic soup market with Tetra Recart for your shelf-stable products. Our complete offering helps you transform consumer trends into commercially ready soups that meet expectations for convenience, taste and packaging responsibility. Distinctive carton design delivers standout visibility on the supermarket shelf and across digital retail platforms.

People in workshop in customer innovation centre

Our insights drive your soup innovation

Unlock new soup opportunities with collaborative sessions at our Customer Innovation Centre, where market data meets creative concept design. Together we identify promising ideas grounded in consumer realities, helping you make insight-led decisions faster and with lower development risk.

Explore our Customer Innovation Centre⁠

Soup in bowl and Tetra Recart carton package

Develop your next soup success with our experts

Define soup formulations and run pilot-scale trials under real processing conditions alongside food technologists at our Food Development Centre – shortening lead times from concept to commercial readiness. If you can’t make it to us, you can borrow a mobile test unit to use in your facility.

Discover the Food Development Centre⁠

Tetra Recart carton packages, generic designs

Create brand impact in across your channels

Use the six printable surfaces of Tetra Recart to highlight flavour, quality and nutrition cues clearly. Continuous designs across packs create a strong billboard effect in store, while distinctive carton graphics help your range of shelf-stable soups stand out in digital channels.

Deep dive into package design⁠

Rosella soups in Tetra Recart carton packages

CUSTOMER CASE

Rosella’s revival with
Tetra Recart

When Rosella’s soups vanished from Australian store shelves, loyal fans demanded their return. Working with Tetra Pak, the brand relaunched in Tetra Recart cartons – preserving a national favourite while modernising its image. A true example of heritage renewed for today’s market.

Optimise all aspects of your soup production with Tetra Recart

Optimise your soup operations with Tetra Recart, combining automated, space-efficient lines with integrated processing expertise. From blending and filling to retorting and packing, our solutions deliver consistent quality, reliable performance and an attractive total cost of ownershipcompared with traditional canning lines. Leveraging our know-how in soups and liquid food processing, you can handle smooth or chunky recipes with precision, maintain particle integrity and streamline production changeovers for today’s diverse market demands.

The right soup line for your growth goals

For high-volume soups, the Tetra Pak^® R1 line delivers fully automated, high-speed performance. When flexibility is key, the Tetra Pak^® R2 line handles all Tetra Recart sizes efficiently, supporting agile production and smooth changeovers to match market demand.

Find out more about Tetra Recart lines⁠

Kitchen at Food development center, tomato products

Leverage soup-specific processing expertise

Our specialists at the Food Development Centre understand the thermal, viscosity and texture requirements specific to soup recipes and ingredients. We help you configure processing, heat-treatment and filling parameters to protect the quality and safety of your soups, from pilot trials to full-scale production.

Get access to food development specialists⁠

Cartons and cans, efficient distribution

Enhance logistics flow across your supply chain

Tetra Recart packs arrive flat, simplifying inbound flow and freeing up valuable warehouse space. Their rectangular shape maximises pallet utilisation and transport capacity once filled, reducing handling time and cutting overall distribution cost per unit compared with traditional cans.¹

How we accelerate your soup success

Explore how Tetra Recart helps you move faster from soup ideas to successful launches. Our step‑by‑step overview shows how we support you across the full journey – from insight and concepting to recipe trials, package design, industrialisation and scale‑up.

See the seven-step journey⁠

Cooking, soup in Tetra Recart cartons in different sizes

See the Tetra Recart formats and lines for soups

Get a quick overview of the Tetra Recart portfolio for soups – from 200 ml to 500 ml – and how Tetra Pak R1 and R2 lines help you run these sizes efficiently. The infographic also summarises key benefits for automation, convenience and e-commerce.

Build continous improvement into your soup production

With Tetra Recart, soup producers can continuously refine performance, efficiency and quality across every stage of production. Supported by data-driven services, upgrades and technical expertise, you can adapt lines for new recipes, formats and volumes – keeping operations optimised and ready to seize future opportunities.

Soup in bowls, Tetra Pak Services offerings

Stay agile as your soup production evolves over time

When soup recipes or consumer preferences shift, we help you respond efficiently. Tetra Recart lines and specialist services support process adjustments and incremental upgrades, while performance programmes focus on minimising waste and utilities. Through Tetra Pak^® Advanced Agreements and tailored maintenance strategies, you can secure uptime, manage cost and build resilience for the long term.

Find out more about Tetra Pak  Advanced Agreements⁠

Coconut soup in Tetra Recart carton, fresh lime and ginger

Reduce carbon emissions and boost sustainability credentials

Comparative life-cycle assessments show that, for defined sizes and markets, Tetra Recart cartons can have lower CO₂ emissions than alternative packaging formats.² Using FSC™-certified paperboard³ from responsibly managed forests and other controlled sources, together with efficient transport and storage, helps address consumer expectations for packaging with verified environmental performance.

Which is the fastest path to soup growth for your business?

Whether you are producing soups as a co-packer, brand owner or private-label retailer, Tetra Recart offers flexible ways to bring a wide range of shelf-stable products to market. You can invest in dedicated lines, collaborate with manufacturing partners or combine both approaches to balance speed, risk and capital while building long-term competitiveness.

Co-packers: attract future-ready business

Expand your service portfolio by adding Tetra Recart. This game-changing, paper-based carton format helps you win new contracts from brands and retailers seeking alternatives to cans and jars. Flexible lines support multiple recipes and quicker changeovers, enabling you to serve diverse customer needs efficiently.

Tetra Recart for co-packers⁠

Brand owners: de-risk the move beyond cans

Enter Tetra Recart step-by-step – from pilot runs with established co-packers to full-scale in-house production when volumes justify investment. Our support across recipe development, line design and start-up helps you manage risk, accelerate launches and differentiate your tomato portfolio with responsive packaging innovation.

Tetra Recart for brand owners⁠

Private-label retailers: drive visibility and value

Launch tomato products that combine strong value with a contemporary look and feel.Grow shopper loyalty and brand perceptionwith packaging that signals quality, aligns with sustainability goals and stands out clearly online and in-store. With our expertise in design and production, you can deliver premium appeal while protecting profitability.

Tetra Recart for retailers⁠

Explore what else Tetra Recart can do

Tetra Recart is not only a strong fit for soups – it is proven across a range of shelf‑stable foods. Discover how the same paper‑based, space‑efficient format can add value in other food categories.

Baby food

Tomato preparations

Wet Pet Food

Fruits

Ready meals and ready sauces

Vegetables

Beans

Talk to us about soups in Tetra Recart

Cooking soup, soup in Tetra Brik Aseptic carton and fresh vegetables

Aseptic packaging solutions for soups

Keep soups flavourful and safe with our aseptic cartons. Combining aseptic processing and packaging, they protect taste, texture and nutrients without refrigeration or preservatives –delivering long shelf life, secure food safety and efficient distribution anywhere.

Your optimal processing solutions for soups

We believe that your optimal solution is the one that matches your specific production needs today and for the future — to make you more innovative, more effective and more competitive.

Processing lines for soups

Best-practice continuous line

This line handles production of smooth to small particulate soups. It allows you to produce a wide range of soups – natural products without preservatives or additives, with minimized fat content and maximized taste. The recipe-specific shear rate in mixing and optimized heat-treatment achieves the desired product characteristics with high production efficiency. Our line enables safe production with exceptional quality and efficiency.

Explore Best-practice lines for soups⁠

Best-practice continuous particulate line

This line handles particles up to Ø25 mm with excellent particle integrity. It allows you to produce a greater variety of products – from smooth soups to high viscous ready-to-eat soups with homemade fresh taste and colour. Gentle processing prevents the breakdown of particle shape and maintains even distribution. The recipe-specific shear rate in mixing, gentle blending of particles and optimized temperature program achieves the desired product characteristics. Our line enables safe production with exceptional versatility, quality and efficiency.

Explore Best-practice lines for soups⁠

Best-practice continuous smooth line

This line handles the production of smooth soups. It meets demands for a greater variety of safe, wholesome soups with delicious homemade taste. The direct heating technology achieves instant heating and cooling, which minimizes heat load and preserves fresh taste. Our line enables safe production with exceptional quality and efficiency.

Explore Best-practice lines for soups⁠

Best-practice batch particulate line

This line handles particles up to Ø25 mm with excellent particle integrity. It allows you to produce a greater variety of high quality soups with fresh homemade taste and colour – from clear broths to creamy mushroom soups, and smooth to chunky meat and vegetable soups. Gentle processing prevents the breakdown of particle shape and maintains even distribution. The recipe-specific mixing and processing with optimized heat treatment achieves the desired product characteristics with maximized production flexibility and versatility.

Explore Best-practice lines for soups⁠

Best-practice dehydrated line

This line allows you to produce a greater variety of nutritious dehydrated soups with high quality and more advanced recipes. It handles a versatile product portfolio with flexible production solutions that ensure uncompromising food safety and production safety. And it ensures accurate dosing, as well as fast, gentle dry mixing of powders, to secure consistent high quality. Our line enables production with exceptional versatility and quality.

Explore Best-practice lines for soups⁠

Processing equipment for soups

Tetra Pak® High Shear Mixers

Our high shear mixers is a complete mixing solution solving any problem of lumping or fat separation to produce a homogeneous product.

Learn more about the Tetra Pak High Shear Mixers⁠

Tetra Pak® Indirect UHT unit PFF

A processing unit for highly efficient, continuous ultra-high temperature treatment of prepared food products.

Tetra Pak® Food Processor

Tetra Pak Food Processor is your all-in-one solution for soups, ready meals, sauces, and desserts, ensuring every batch meets your expectations.

Learn more about Tetra Pak Food Processor⁠

Tetra Therm® Aseptic VTIS direct UHT processing

Tetra Therm Aseptic VTIS, a state-of-the-art direct UHT processing of premium quality, aseptic products from white milk to viscous ice cream.

Learn more about Tetra Therm Aseptic VTIS⁠

Tetra Pak® Aseptic Tank for intermediate storage

Tetra Pak® Aseptic Tank is a fully automated unit used for the buffering (intermediate storage) of liquid food products under aseptic conditions.

Learn more about Tetra Pak Aseptic Tank for intermediate storage⁠

Tipping & discharging for powder handling

Start powder handling right, with safe, high-efficiency tipping & discharge equipment. We handle a wide range of materials, formats, capacities and rates.

Learn more about Tipping & discharging⁠

Tetra Pak® Pneumatic Conveyor VDP FD

With its low velocity, this vacuum dense-phase pneumatic conveying machine guarantees minimal product breakdown.

Learn more about Tetra Pak Pneumatic Conveyor VDP FD⁠

Tetra Pak® Big Bag Filling unit S DB006

The Tetra Pak® Big Bag Filling unit S DB006 enables easy filling. The solution meets high hygienic standards.

Learn more about Tetra Pak Big Bag Filling unit S DB006⁠

Tetra Pak® HI tank

The tank blends products, from smooth liquids to particulates up to 20mm. Its versatility makes it the ideal blending solution for various applications.

Learn more about Tetra Pak HI tank⁠

Tetra Pak® Indirect UHT unit PFF

A processing unit for highly efficient, continuous ultra-high temperature treatment of prepared food products.

Tetra Pak® Indirect UHT unit PFF

Continuous, gentle indirect UHT treatment unit with coiled heat exchanger for high viscous products, with or without particles.

Learn more about Tetra Pak Indirect UHT unit PFF⁠

1. 12% more 390ml packages, and up to 50% more 100ml packages on each pallet and truck. Based on internal simulations comparing Tetra Recart to cans and jars of equivalent sizes.

2. Comparative Life Cycle Assessment of Tetra Pak® carton packages and alternative packaging systems for beverages and liquid food on the European market, 2020

3. The FSC licence code of Tetra Pak is FSC™ C014047 - Tetra Pak FSC™ Certificate

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Complete solutions for soups

How can you capture global growth in soups?

Soup market serves up tasty opportunities

Health and convenience behind market expansion

Soup consumers crave comfort – and adventure

Solutions that drive your soup business success

A game-changer for shelf-stable soups

Aseptic solutions for ambient distribution

Refine soup quality and efficiency from the start

The game-changing solution for soups

How do retortable paper-based cartons add value for soups?

1. Product and brand

2. On-pack communication

3. Range efficiency

4. Production and logistics

5. Sustainability and perception

6. Consumer appeal

Elevate your soups portfolio with Tetra Recart

Our insights drive your soup innovation

Develop your next soup success with our experts

Create brand impact in across your channels

Rosella’s revival withTetra Recart

Optimise all aspects of your soup production with Tetra Recart

The right soup line for your growth goals

Leverage soup-specific processing expertise

Enhance logistics flow across your supply chain

How we accelerate your soup success

See the Tetra Recart formats and lines for soups

Build continous improvement into your soup production

Stay agile as your soup production evolves over time

Reduce carbon emissions and boost sustainability credentials

Which is the fastest path to soup growth for your business?

Co-packers: attract future-ready business

Brand owners: de-risk the move beyond cans

Private-label retailers: drive visibility and value

Explore what else Tetra Recart can do

Talk to us about soups in Tetra Recart

Aseptic packaging solutions for soups

Your optimal processing solutions for soups

Processing lines for soups

Best-practice continuous line

Best-practice continuous particulate line

Best-practice continuous smooth line

Best-practice batch particulate line

Best-practice dehydrated line

Processing equipment for soups

Tetra Pak® High Shear Mixers

Tetra Pak® Indirect UHT unit PFF

Tetra Pak® Food Processor

Tetra Therm® Aseptic VTIS direct UHT processing

Tetra Pak® Aseptic Tank for intermediate storage

Tipping & discharging for powder handling

Tetra Pak® Pneumatic Conveyor VDP FD

Tetra Pak® Big Bag Filling unit S DB006

Tetra Pak® HI tank

Tetra Pak® Indirect UHT unit PFF

Rosella’s revival with
Tetra Recart