Tetra Pak® Дозирующее устройство для ингредиентов, модель A3

Снижение затрат, улучшение качества продукции и сокращение необходимых инвестиций

  • Производство продукции стабильно высокого качества благодаря бережному обращению и равномерному распределению ингредиентов
  • Быстрая окупаемость и значительная экономия затрат на ингредиенты, обслуживание и инвестиции
  • Гарантия безопасности продуктов питания благодаря гигиеничности конструкции, аттестованной по стандарту 3A и спроектированной в соответствии с нормами EHEDG (Европейской группы гигиенического проектирования и инжиниринга)
Tetra Pak® Дозирующее устройство для ингредиентов, модель A3

​​​Дозатор ингредиентов Tetra Pak® A3 для продуктов на основе мороженого

Краткая справка

Дозатор ингредиентов Tetra Pak® создан для непрерывного и точного ввода дополнительных ингредиентов в продукты на основе мороженого и другие жидкие или вязкие продукты.

ПРОИЗВОДИТЕЛЬНОСТЬ
Дозатор ингредиентов Tetra Pak, модель A3 2000

  • Скорость обработки ингредиентов: от 10 до 200 л/ч
  • Поток продукции: от 100 до 2000 л/ч
  • Макс. размер ингредиентов: 12 мм

Дозатор ингредиентов Tetra Pak®, модель A3 3000

  • Скорость обработки ингредиентов: от 40 до 700 л/ч
  • Поток продукции: от 500 до 3500 л/ч
  • Макс. размер ингредиентов: 20 мм

ПРИМЕНЕНИЕ
Установка предназначена для работы с продуктами на основе мороженого и другими жидкими или вязкими продуктами с добавлением фруктов, орехов, конфет и т. п. Модель 3000 также позволяет работать с более крупными ингредиентами, например песочным тестом и целым печеньем.

Характеристики

Standardized frame

Standardized frame

Easily upgrade from 2000 to 3000 model to increase capacity

The stainless steel frame with sloped surfaces and mounted on wheels is the same for both the 2000 and 3000 models. Only the hopper, the mixer and the pump need to be upgraded.
Hopper

Hopper

Gentle handling of sensitive products

Several smart features enable gentle handling of sensitive and brittle inclusions such as cookie pieces and fruit pieces. The agitator rotates and the auger is shaped to enable gradual filling and even takeout. This minimizes circulation inside the hopper and prevents clumps from forming. A grooved outlet pipe releases ingredients evenly into the product pump inlet funnel.
Hopper grid

Hopper grid

Prevent accidents when filling ingredients into hopper

The hopper safety grid is designed according to the latest safety standards to secure operator safety. The holes in the grid are large enough for ingredients to be loaded in but narrow enough to protect operators.

Hopper lid

Hopper lid

Enables easy access and flexible line layout

The hopper lid opens backwards, enabling ingredients to be added from the sides and front at a low re-feeding height. This provides easy access for operators to refill the hopper if required. Two dosers may be placed beside one another without obstructing the refill process.
Choice of augers

Choice of augers

Ensure highly accurate dosing

As the auger turns, the ingredients are transferred at a steady dosing rate from the hopper to the pump. This unit can be fitted with a variety of different augers, and they are easy to change. This means your dosing is always optimized for the product type, size and required capacity range.
Lamella pump

Lamella pump

Gentle handling keeps ingredients intact

Ingredients are fed into the lamella pump and the cavities between the lamellas carry the inclusions into the pressurized product zone. The pump is designed to transfer the ingredients gently into the pressurized base product, without breaking or damaging them, and without incorporating any air into the mixture.
Compact design

Compact design

Maximizes space efficiency

Thanks to its small footprint (1.1 m2), the unit can be used in almost all production plants, even where space is limited.
Loss-in-weight control system

Loss-in-weight control system

Accurate and repeatable dosing

The loss-in-weight control system, combined with the correct auger selection, enables extremely accurate dosing – typically achieving a standard deviation dosing rate of less than 3%, depending on the size and type of inclusion.

Опции

Вентилируемые ламели

Вентилируемые ламели

Позволяет использовать разнообразные крупные включения

Конструкция ламелей предусматривает вентиляционные отверстия, чтобы гарантировать полный выход воздуха из под крупных включений, например, печений, в которые может попадать довольно много воздуха. Если в основном продукте имеются пустоты, то под давлением весь воздух, который мог задержаться между включениями, естественным образом вытесняется и выходит через эти вентиляционные отверстия.

Magnetic grid

Magnetic grid

Minimizes food safety hazards

Placed on top of the hopper, the magnetic grid is designed to trap any foreign objects made of metal, which may have found their way into the ingredients packages. Although this is a rare occurrence, an error can have dramatic consequences, so it is worth safeguarding your production with this simple option.
Insulated hopper

Insulated hopper

Maintains the inclusions’ shape

Soft inclusions such as fruit pieces often benefit from being injected cooled or pre-frozen. This not only maintains their natural shape, but also makes them easier to integrate into the ice cream – without causing it to melt.
Automatic CIP front cover

Automatic CIP front cover

Minimizes the risk of damage to the pump

For best results when cleaning, all the tight tolerances inside the lamella pump should be released to enable thorough flush through. This is achieved with an automatic CIP front cover inside the pump’s closed system. This type of cover also guarantees the right pressure during operation, and thereby reduces wear and tear of pump parts during both operation and cleaning.
Bridge breaker

Bridge breaker

Prevent product build-up on sides of inlet funnel

When dosing sticky and dusty ingredients there is risk of them building up on the sides of the funnel and this can make the dosing inefficient. The bridgebreaker is indexing up-and-down the sides, ensuring continuous movement to prevent anything from sticking to the funnel sides.
Auxiliary Doser

Auxiliary Doser

Enables feeding of two ingredients

You can even add a Tetra Pak® Ingredient Doser A2000 or A3000 A3 unit to your setup, enabling you to feed two or more ingredients simultaneously. This includes a vibrating feed for nuts, almonds, etc.