A PORTFOLIO OF SUCCESS STORIES

OUR CUSTOMER CASES TELL OUR STORIES

Better profitability, increased efficiency and best-in-class technologies for food safety and quality – the work we do for our customers bring tangible results and measurable benefits. But don’t just take our word for it. Check out our customer cases. We think they prove our point better than anything else.

Interior scene from plant where €9M were saved.

Total Productive Maintenance reduced cost

The implementation of Total Productive Maintenance (TPM) helped an Asian dairy producer save €9M in three years.

Read more – how TPM reduced cost

#Profitability

People working

Super efficiency

An Asian food and beverage producer had good Line Machine Mechanical Efficiency (LMME) – but still managed to improve it by 5%.

Read more – how LMME was improved

#DeliveryReliability

Interior scene from plant where $6.5M were saved.

$6.5M saved in nine months

Significant savings – one of the results from a full Total Productive Maintenance (TPM) implementation.

Read more – how millions were saved

#Profitability

FOOD SAFETY AND QUALITY

Girl with Juice

FDA compliance

Our automation service hubs helped a fruit purée producer secure compliance with FDA regulations.

Read the FDA compliance story

Quality work

Full TPM approach

The implementation of a full Total Productive Maintenance program helped our customer reduce consumer claims with 74%.

Read the TPM story

Quality management

Improved quality management

An updated Quality Control system allowed our customer to reduce loss of sales due to poor quality by 90%.

Read the Quality Control story

Lubricants

Food grade lubricants

When switching to food grade lubrication, a South American dairy experienced significant decrease in hydraulic oil consumption.

Read the lubrication story

Juice training

Operator and quality training

Operator training resulted in increased production volumes and improved quality routines for a juice producer.

Read the operator training story

DELIVERY RELIABILITY

Factory employee working with equipment.

Predictive Maintenance reduces downtime

A South American dairy reduced downtime with over 140 hours thanks to Predictive Maintenance with Condition Monitoring enabled lines.

Read the Predictive Maintenance story

People at work in factory.

Variability reduced by 84%

A Tetra Pak® Plant Care with Performance Guarantee agreement helped the customer improve equipment stability and reduce variability by 84%.

Read the equipment performance story

Factory workers performing maintenance.

From good to excellent

A 5% Line Machine Mechanical Efficiency (LMME) improvement allowed an Asian producer secure new and existing co-packing orders.

Read the LMME improvement story

People working

Tailor-made Maintenance Plan

A tailor-made annual Maintenance Plan resulted in a Line Machine Mechanical Efficiency (LMME) of over 96%.

Read the maintenance plan story

Working on a display

Establishing a solid foundation

Our tailored installation and start-up offering helped a juice producer lay a solid foundation for continued equipment performance.

Read the mineral water story

Machine efficiency

Tetra Pak® Plant Care with Performance Guarantee

Improved Line Machine Mechanical Efficiency (LMME) by 3% - one of the results from a tailor-made maintenance solution.

Read the performance guarantee story

Juice installation

Start-up in the juice business

Our tailored start-up offering helped an Asian juice producer with installation, staff training and more.

Read the juice business start-up story

Dairy installation

Investing in a new Tetra Pak packaging line

When a dairy producer invested in a new packaging line, our start-up offering included maintenance training and performance analysis.

Read the packaging line investment story

Dairy energy consumption

Saving energy with HD EnergyIQ

By upgrading to HD EnergyIQ, a dairy producer lowered their energy consumption – and increased the uptime too.

Read the HD EnergyIQ story

Beverage control system

Replacing a control system

A beverage producer had their outdated automation equipment replaced with a modern solution. Total downtime? Less than 4 hours.

Read the control system story

Dairy producer

Optimising a CIP station

A Chinese dairy producer optimised their use of water by adding Cleaning-in-Place reports from Tetra PlantMaster Production Integrator.

Read the CIP station optimisation story

Ensuring traceability

Ensuring traceability

By using Tetra Pak automation services and software, we enabled full traceability throughout a dairy producer’s entire plant.

Read the traceability story

Maintenance increasing efficiency

Increasing plant operational efficiency

Tetra Pak on-site engineers helped increase plant operational efficiency from 75% to over 90%.

Read the plant operational efficiency story

Cutting costs

Cutting maintenance costs

A tailor-made solution allowed a European dairy producer cut maintenance costs by 45%.

Read the maintenance cost story

Ice cream

Express delivery

When a critical load cell broke down at an ice cream producer’s plant, production was restored in 12 hours thanks to a hand-carry express order.

Read the express delivery story

Dairy

Using Maintenance Units

A dairy producer in Asia reduced filling-machine downtime from 24.5 to 5.5 hours by using Maintenance Units.

Read the Maintenance Units story

PROFITABILITY

People training

Certifying operators

By certifying operators in equipment operation, an Asian dairy and juice producer boosted productivity by 30%.

Read the certified operators story

Services

Reducing water consumption

Following an environmental benchmark analysis, system and processing upgrades helped a juice producer reduce water consumption by 30%.

Read the reduced water consumption story

Experts

Using hot melt adhesives

The use of Tetra Pak® hot melt adhesives for cap and straw attachments helped a juice and dairy producer cut maintenance costs by 49%.

Read the hot melt adhesives story

Maintenance

Implementing TPM for tomato purée producer

A Total Productive Maintenance (TPM) implementation helped a tomato purée producer increase Production Time Utilisation by 10%.

Read the TPM story

Production losses

Minimising production losses

An ice cream producer managed to increase performance and minimise production losses through operator training.

Read the minimising losses story

Reducing water costs

Reducing water consumption with Filtering Station

The introduction of a Tetra Pak® Water Filtering Station helped a dairy producer reduce filling machine water consumption by 95%.

Read the Filtering Station story

Parts control

Implementing Parts Control

A European juice producer implemented a Parts Control solution, and reduced capital tied up in stock by 90%.

Read the Parts Control story

Saving energy and cost

Saving energy and cost

By replacing the installed pumps with correctly sized pumps, we managed to reduce the customer’s lower pump energy running costs with 40%.

Read the energy savings story

Saving water

Saving water

The installation of new valves saved an Asian dairy producer significant amounts of water and cleaning agent.

Read the water savings story

Solutions

Tetra Pak® Plant Care with predictable maintenance cost

A tailor-made maintenance solution cut a European dairy producer’s maintenance costs by 45% - and reduced spare parts consumption by 8%.

Read the predictable maintenance cost story

Reduce operational costs

Tetra Pak® Plant Care with operational cost guarantee

A solution addressing equipment performance helped an Asian dairy producer reduce operational costs by 20%.

Read the operational cost guarantee story

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