利乐®投料站原位清洗

概览

利乐^®投料站原位清洗适用于带真空系统的利乐^®高剪切混料机或任何一种粉末和液体的批混料过程。单独的除尘过滤器可确保投料点处的高效粉尘控制。在原位清洗循环开始之前，检修门会自动上锁。在原位清洗循环开始后，一个单独的喷头会向设备内部的所有零件喷射清洗用水，以此清洗整个设备。

产能

适用于25kg一袋的粉末。根据操作员的工作能力，产能最高可达3000公斤/小时。
储存容量：120升。

应用

需要自动清洗和较高卫生水平的地方，包括处理过敏原、香料或着色剂的行业。

特点

Wet CIP nozzle

CIP is built in as standard

A single nozzle cleans all surfaces inside with cleaning agents and water at temperatures up to 90°C. Wet CIP is the only efficient way to remove every trace of flavour, colourant or allergen residue. CIP is the choice if you want to maintain high standards of hygiene. With this tipping unit, CIP is built-in from the beginning. This is a standard unit designed as an extension for your batch mixer. What’s more, we can offer it at a standard cost.

Unique shape

Shape ensures good flow of powder

The inside surfaces slope at an angle to ensure correct powder flowability down to the outlet. The corners of the unit are smooth and rounded, and there are no dead-ends where powder can be trapped. This ensures complete discharge without retention of powder. What’s more, the unique shape ensures complete liquid drainage from the wet CIP cycle. The body of the unit is made of food-grade 316L stainless steel.

Flexible discharge

Choice of downstream connections

This unit is suitable for Tetra Pak® High Shear Mixer with a vacuum system or any kind of batch powder and liquid mixing process. Therefore you have the flexibility to connect this bag tipping unit using:

Vacuum mixer powder feeding
Venturi powder incorporation
Non-vacuum mixer - powder gravity feed

Ergonomic handling

Practical tipping position

The table height is 87 cm from the floor. This is the best design compromise to achieve an ergonomic table height while at the same time giving the unit a sufficient storage volume (more than 100 litres).

The table folds down for better access inside if necessary. The door folds up and out of the way so the operator does not bang his or her head on it. The sides are inclined away from the operator so they do not get in the way of arm movement.

Automatic door lock

Door is locked during the CIP cycle

The safety mechanisms built into the tipping unit enable the use of hot water and detergents in a safe manner because operators cannot open the unit during the CIP cycle. Another safety device makes it impossible to accidentally disconnect the downstream pipe during cleaning-in-place.

选项

Dust extraction filter

Protect workers from airborne dust

The tipping unit can be connected to your existing dust extraction system, or we can supply you with the Tetra Pak® Dust Collector. This unit is specifically designed to fit the Tetra Pak® Bag Tipping Station CIP, featuring rounded corners to minimise powder retention. The Tetra Pak® Dust Collector is a unique, ready-to-use system that ensures hygiene standards in line with those required by the food and beverage industry.

Hot air dryer

For automatic drying after CIP

Automatic drying is available as an option by connecting a hot air dryer via an existing inlet. In this way, you can keep the unit closed during drying. There is no need to open the unit for drying manually with a tissue or cloth with the associated risk of contamination. Our automatic drying option gives you a more hygienic alternative to manual drying or to leaving Tetra Pak® Bag Tipping unit CIP open to dry overnight. You also release more time for operators to do something else instead of drying.

Valve on dust connection pipe

Avoid cleaning of the dust pipe

The standard solution for the CIP system is to clean not just the unit but the upstream and downstream pipes. This is to ensure that no dust residue can find its way back into the cleaned tipping area. However, as an option, you can choose to isolate the downstream connection pipe using a sanitary butterfly valve. This prevents cleaning of this dust pipe using CIP.