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My Tetra Pak
  • Solutions

    Tetra Pak end-to-end solutions

    Solution

    • Yoghurt blueberries in bowl

      Processing

      Processing solutions and equipment for dairy, cheese, ice cream, beverages and prepared food.

    • three carton packages

      Packaging

      A complete carton packaging range for consuming fresh products, offering user convenience, easy opening and optimal shelf life.

    • women wearing hololens services

      Services

      Tetra Pak® Services helps you improve your performance, optimize costs and ensure food safety throughout the lifecycle of your operation

      • Solutions Overview
      • Aseptic Solution
      • Product Development Centers
      • Automation Solution
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    • TECHNOLOGY AREAS

      • Blending
      • Buffering
      • Carbonization
      • Cleaning-in-Place
      • Dosing
      • Evaporation
      • Extraction
      • Heat Exchangers
      • Homogenization
      • Membrane filtration
      • ​​​​​​​​​​​​​​​​​​​​​​​​Mixing
      • Pasteurization
      • Powder handling
      • Selected Plant Components
      • Separation
      • Spray drying
      • Standardization
      • Sugar dissolving
      • Sugar treatment
      • UHT treatment
    • CHEESE EQUIPMENT

      • Block forming
      • Curd making
      • ​​​​​​​​​​​​​​​​​​​​​​​​​Draining, Cheddaring & Mellowing
      • Draining, Forming & Mould filling
      • Draining, washing & blending
      • Liquid filled cheese
      • Whey handling
      • Cooking and stretching
      • Brining
      • ​​​​​​​​​​​​​​​Pressing
    • ICE CREAM EQUIPMENT

      • Extrusion
      • Filling
      • Freezing
      • Handling
      • Inclusion
      • Hardening
      • Moulding
      • Mix preparation
      • Wrapping
      • Secondary packaging
Home Solutions Processing Equipment Moulding TetraPak Linear Moulder 1500 A2
Tetra Pak Linear Moulder 1500 A2

HIGHEST CAPACITY ON THE MARKET

​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​Tetra Pak® Linear Moulder 1500 A2 for high capacity ice cream moulding

Highest capacity on the market with multilane wrapping

  • 43,200 ​ice cream sticks per hour (30 strokes 24 lanes, 720 products per minute)
  • Flexible, modular mould cleaning system with minimum water consumption
  • Robust and hygienic design with smart utility connections
  • Automatic stick inserter with double magazine and reversing in-feed belt
  • Servo-driven and accurate mould drive system, robust chain system – enables safe, high-speed production
  • Efficient brine cooling system ensures even brine flow across machine
  • Unique nozzle plate solution creates turbulence, cools products more efficiently​
Moulded ice cream sticks

Get the right moulding solution thanks to our complete portfolio

The Tetra Pak® Linear Moulder A2 stick novelty freezer enables flexible and efficient automatic continuous linear production of moulded ice products such as ice cream, sherbet, water ice or fruit-juice sticks novelties. It is optimized for high capacities and complex products.
Tetra Pak Linear Moulder A2 ice cream moulding machine

Working principle for Tetra Pak Linear Moulder A2 ice cream moulding machine

The production of moulded stick products is carried out in six main stages: 1. Filling ice cream mix or water ice into moulds 2. Inserting wooden sticks into ice cream 3. Freezing product in cold brine bath 4. Defrosting thin outer layer of product with warm water spray for release from mould 5. Extracting frozen product from mould 6. Coating with chocolate and subsequently dry ingredients, if applicable 7. Lay-down into wrapping machine
Tetra Pak® Linear Moulder 1500 A2 ice cream moulding machine

Adaptable filling enables a broad variety of different products

The moulder can be fitted with a volumetric top filler, a combination top filler, a volumetric bottom filler, a time elapse top filler, a pencil filler and back suction equipment. By changing the filling method (or sequence of filling methods) it is possible - and relatively simple - to produce an almost infinite variety of products. Pre-set recipes in the automation system recognize and adapt to the filling method that is in place at any given time.
Ice cream sticks, production capacity

High speed production – 30 strokes/minute – secured by five servo drives

The unit carries out a series of different actions: indexing of the moulds, extraction of the product, indexing of the tongs, dipping and gentle lay down to multilane wrapping. Thanks to five built-in servo drives, the timing of these different actions can be controlled down to the millisecond, which is what makes reliable high speed production possible.
Brine tank, ice cream moulding machine

Highly efficient cooling ensures quality and low costs

The brine tank, nozzle plate and complete cooling system are designed to ensure consistent product quality and minimizing energy consumption. Brine is pumped at -40 through the nozzles of the nozzle plate, ensuring contact with the entire surface of the mould. This carefully designed process gives very efficient heat transfer, making production economical and ensuring reliable product quality.
Cleaning system, ice cream moulding machine

Minimizing water usage in mould cleaning system

The linear moulder is designed to remove any products that remain in the moulds after extraction and thereby preventing contamination of the cleaning water. The mould cleaning system consists of four tanks. Completely fresh water is only added at the last spray system and the used water is sent back into the system reducing the amount of fresh water needed by approximately 50%.

Related Links

Ice cream moulding Tetra Pak® Moulders
Tetra Pak® Volumetric Bottom Filler Tetra Pak® Product Stacker

Related documents

Tetra Pak® Linear Moulder 1500 A2, ice cream moulding machine
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