Accurate, repeatable ice cream filling for smaller producers

Tetra Pak® Ice Cream Robot Filler M2 is an entry-level automated filling solution for smaller producers looking to step up from manual filling. A multi-dimensional robot arm fills and decorates a wide range of ice cream, yoghurt ice cream, sorbet, sherbet and plant-based frozen desserts – from small cups and cones to family packs and 12-litre tubs.

 

Innovative design elements make product changeovers smooth and facilitate fast format switching. The robot control system stores endless filling motions and timings. A variety of nozzles supports a broad product spectrum.

 

Standard deviation of 1 percent or less, against 3 percent or more for manual filling, greatly reduces overfilling and free product giveaway.* The enclosed, guarding-free design has IP 65 protection on the robot arm and complies with 3-A and EHEDG hygiene standards. Together, these attributes make cleaning fast and inspection straightforward, while easing the physical demands on operators.

 

* Validated in customer tests.

Three different ice cream patterns in packages

What you gain

Closeup of nozzle filling up ice cream in a package

Flexibly fill products and formats

A six-axis robot fills and decorates a wide range of ice cream products, supporting patterns from popular designs like Napolitana to more sophisticated finishes. Two filling positions and adjustable or multi-product holders enable fast, easy switching between cup, tub and family pack sizes.

Percent sign on ice cream

Lower costs, higher margins

The automated setup saves at least one operator compared to manual filling with a manual freezer – and greatly reduces product giveaway caused by overfilling. The result: an estimated 15 percent cut in total production cost.

Tetra Pak Ice Cream Robot Filler M2 equipment placed on ice cream

Safe and easy to operate

Designed in close collaboration with filling operators, the ergonomic open-front filling table eliminates heavy lifting. A rounded, pinch-point-free nozzle and built-in sensors that stop the robot on contact ensure safe interaction throughout filling.

Quick facts

The highly manoeuvrable robot gives precise control via a 3-D filling motion in linear and rotational planes. This guides the filling nozzle in all directions to ensure perfect decoration patterns for every product.​

A compact footprint of just 1.65m x 1.3m supports easy installation and scaling as production demand grows. New robots and existing motion profiles can be incorporated with minimal disruption.

 

Capacity: 10-12 tubs/minute for a basic 1-litre tub setup, or 8 tubs/minute for an advanced 5-litre tub setup.

 

Applications: Ice cream, yoghurt ice cream, sorbet, sherbet and plant-based frozen desserts, with support for low to high viscosity products and inclusions of up to 10 or 16 mm.

Closeup of robot arm with filling nozzle on a Tetra Pak Ice Cream Robot Filler M2 equipment

Versatile filling system for cups, tubs & family packs

Closeup of adjustable product holders on a Tetra pak Ice Cream Robot Filler M2 equipment

Adjustable product holders

Product holders have flexible guide rails that can be widened or narrowed to fit the right cup or tub size. This allows easy switching between different cup, tub and family pack sizes.

Ice Cream tubs and cones products placed in holders

Two filling stations

Two filling stations with guided tub fixation enable continuous production, while removable and adjustable product holders allow fast changeovers between family packs, tubs and cups.

A cobot-helping hand

Dutch premium ice cream and patisserie supplier Otelli uses a collaborative robot - a cobot - to fill ice cream tubs so that the staff can do more value-adding tasks.

Automation is transforming the food industry with robot applications. Collaborative robots - or cobots- become a helping hand in production when they take over physically demanding work, repetitive tasks or tiring and strenuous movements. That robotic helping hand is not only saving the staff's health but also giving them time for more value-adding tasks, without depriving them of their work.

Ice cream macarons

Explore our ice cream filling range

Tetra Pak Ice Cream Filler A3

Tetra Pak® Ice Cream Filler A3

Tetra Pak® Ice Cream Filler A3

Highest flexibility at the lowest total cost of ownership with Ice cream filler A3. And no more soggy cones, the filler provides the exact amount of chocolate.
Tetra Pak Ice Cream Smart Filler  A1

Tetra Pak® Ice Cream Smart Filler A1

Tetra Pak® Ice Cream Smart Filler A1

Fully automatic system for filling and decorating ice cream, sorbet and water-ice into cups, cones, squeeze-up tubes and small bulk containers of varying design, shape and size.
Tetra Pak Ice Cream Choice Filler A1

Tetra Pak® Ice Cream Choice Filler A1

Tetra Pak® Ice Cream Choice Filler A1

Fully automatic system for filling and decorating ice cream, sorbet and water-ice into cups, cones, tubs/family packs and other containers.
Tetra Pak Lid Unscrambler unit A1

Tetra Pak® Lid Unscrambler unit A1

Tetra Pak® Lid Unscrambler unit A1

The Tetra Pak® Lid Unscrambler unit A1 has a robust stainless steel design, a high level of automation and provides easy and ergonomic loading of lids.
Girl painting ice cream with crayons

Ice cream

Tetra Pak serves as your one-stop shop for ice cream production, providing all the expertise and equipment you need to make fast-changing market demands.
Tray with ice cream prototypes

Product Development Centre, Ice Cream Solutions

At the Ice cream Product Development Centre in Aarhus you can experiment with the latest processing solutions for ice cream and try new flavours, shapes, styles
Ice cream nuts

Recipe and ingredients supply for ice cream

Tetra Pak Ingredients is a one-stop shop for a wide variety of products for ice cream processing and packaging including product ideas and recipe formulation.

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Service engineers training

Have questions about our solutions and products, or need some expert advice? Our friendly team is here to help! Just fill out the form, and we’ll get back to you as soon as possible.

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