Innovation with certified recycled polymers
Our ambition is to create the world’s most sustainable food package, solely made from responsibly sourced renewable or recycled materials, fully recyclable and carbon neutral1. One way to do that is to increase the use of plant-based polymers.
Today, Tetra Pak carton packages already come with sugarcane-based plastic layers and caps. But our work is far from finished. We’re working towards a future where all polymers we use will be made from plant-based or recycled materials while securing the same levels of quality and safety.
In the sourcing of plant-based polymers, we follow four main sustainability principles:
- Full traceability for our raw materials
- Credible sustainability certification and third-party verification of renewable polymers and their feedstock
- Production of material should not cause deforestation
- Enhancing biodiversity and natural capital
If you’re interested in knowing what plant-based or recycled polymers can mean for the environmental impact — explore how we’ve spent the past decade developing and optimising the right solutions below.
2011: The industry’s first plant-based caps
We launched the industry's first caps made from plant-based polymers in 2011. Derived from Brazilian sugarcane ethanol, they look exactly like conventional caps but have a significantly lower carbon footprint. Where plant-based caps are available, customers can easily switch without additional investment or modifications to filling machines. Recyclability is not impacted, as the new materials are processed together with conventional polymers without restrictions. We can now offer plant-based caps for all advanced packaging formats.
2014: The world’s first fully renewable package
In 2014, we launched the world's first fully renewable package for liquid food, the Tetra Rex® Plant-based, made with plant-based cap, neck and film. By early 2018, we had delivered more than half a billion fully renewable packages.
2016: The first aseptic carton package certified for its use of renewable materials
Next we launched the Tetra Brik® Aseptic 1000 Edge with plant-based LightCap™ 30. It is the first aseptic package to have a film and cap made from sugar cane-based plastic. Combined with the paperboard, this lifts the share of materials from renewable sources in the package to above 80 percent.
2018: Embracing the EU’s plastic strategy
We pledged our support for the EU's plastics strategy in 2018. The strategy is an important part of the EU's Action Plan for a Circular Economy. This commits us to substantially increasing the use of plastics made from renewable feedstock and to using recycled plastics once they are validated as safe and are legally acceptable for use as a food contact material.
2019: The New Plastics Economy and Bonsucro certification
In March 2019, we joined the Ellen MacArthur Foundation's New Plastics Economy Global initiative — as part of which, in July 2019, we became the first carton packaging company to launch paper straws in Europe. We expect to expand production to meet global demand by 2025.
In October 2019, we became the first company in our sector to obtain the Bonsucro Chain of Custody certification. All our products made from plant-based polymers are delivered to customers as Bonsucro certified from March 2020. Our Tetra Pak Certificate Code is BONS-C-0119. A copy of the certificate can be downloaded here. Our Responsible Sourcing of Renewable Polymers Procedure outlines our sourcing requirements for plant-based polymers.
2020: Introducing attributed recycled polymers
In August 2020, we became the first company in the food and beverage packaging industry to be awarded the Roundtable on Sustainable Biomaterials (RSB) Advanced Products certification. This represents yet another milestone in our journey towards fully sustainable packaging: where the sourcing and use of recycled polymers is recognized and approved by trusted certifications.
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The recycled polymers used in the caps, tops and/or coatings of our carton packages are produced under the RSB chain of custody attribution method (RSB Advanced Products Category III, Recycled feedstock - 100% attributed). This means that the plastics are made of a mix of recycled and non-recycled materials, but that the corresponding mass of recycled materials has been tracked throughout the Tetra Pak supply chain. This is verified by a third-party auditor, according to the RSB Chain of Custody Procedure, which forms part of the RSB Advanced Products certification.
Our RSB certification code is SCS/RSB-C-0039 and you can download a copy of the certificate here
Certified recycled polymers
Learn more about our innovation by watching this video.
Certified recycled polymers
Learn more about our innovation by watching this video.
2022: carbon neutral labelling by the Carbon TrustTM
Our customers already using plant-based packaging and caps are offered the option of certifying their packages as carbon neutral by the Carbon Trust™. This means that, after measuring and reducing the carbon emissions associated with the lifecycle of such packages, we purchase carbon credits matching their residual carbon emissions. These credits fund Gold Standard-certified climate projects worldwide.
The Carbon Trust™ has certified the carbon footprint of our plant-based packaging and caps and, upon consideration of our carbon management plan, has certified these packaging solutions as being carbon neutral, in compliance with the internationally recognised PAS2060 standard. Our qualifying explanatory statement (QES) documents how we measure, reduce, and offset the emissions of the Carbon Trust-certified packages; it also includes the certification letter and offset documentation.
The QES for our carbon neutral-certified packaging solutions can be viewed here.
The journey continues
There is a long way to go before plant-based and recycled polymers become mainstream. As the transition continues, we bear in mind the social cost of producing such materials, making sure local food availability, and working conditions are not affected.
Despite considerable progress, plant-based and recycled polymers are still a niche within the plastics industry and make up a small fraction of our cartons. Yet our commitment to expand the use of plant-based materials, across more of our packages and all sizes, holds firm.
We are working with partners to further explore sustainable polymers, while we continue to assess the use of alternative plant-based products, organic waste, algae and recycled fibre-based materials. Our long-term ambition is clear: for all of our chilled and ambient packaging to use renewable or recycled polymers, ending the extraction of fossil feedstock.
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1This means creating cartons that are fully made of renewable or recycled materials, that are responsibly sourced, thereby helping to protect and restore our planet's climate, resources and biodiversity; contributing towards carbon-neutral production and distribution; are convenient and safe, therefore helping to enable a resilient food system; and are fully recyclable.