Four reasons to choose carton packaging for ready-to-drink coffee

In the fast-paced world of ready-to-drink (RTD) coffee, packaging plays a vital role in delivering quality, convenience and sustainability – factors that many of today’s consumers prioritise. Our cartons ensure that your products stand out, that their quality is preserved, and that consumers can enjoy them easily no matter where they are. Thanks to a high share of renewable materials, they also have a lower carbon footprint than many other packaging options.1

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Research indicates that RTD coffee drinkers care about quality; that the product flavour (taste and aroma) are the keys to enjoyment. This holds true across the board, mass to premium products. 

 

Woman in store, 47%

47% of consumers consume RTD coffee because of its good taste.2

Women with tablet, a fourth

1/4 of consumers look for novel flavour experiences, such as Hazelnut Cappuccino or Caramel Caffe Latte.2

How our packages protect quality

Aseptic carton packaging

100% airtight, and made with an aluminium foil barrier, our aseptic packages lock in the aroma, flavour, and freshness of your RTD coffee without the need for refrigeration or preservatives.

They protect your product from oxidisation, as well as from any other external contaminants which may cause off-flavours. What’s more, there is no risk of off-flavours from the package itself.

Chilled carton packaging

Packages for chilled distribution offer similar quality advantages as our aseptic packages. The main difference is that they enable a shelf-life of days rather than months. Note however, that with Extended Shelf Life (ESL) production processes, chilled products can be consumed safely for up to one month.

Illustration, gable top carton package
Protects from external off-flavours
Illustration, coffee beans

Protects against oxidisation

Package illustration, carton layers

Aluminium foil layer provides a light and oxygen barrier

Given the number of products competing for consumers’ attention on the supermarket shelves, it’s not easy to make your products stand out. Naturally, as a producer, you want to make the most of every tool available to differentiate your brand.

360° printable surfaces
Starting with 360° printable surfaces, our carton packages provide the perfect blank canvas upon which to communicate what your brand stands for.

Coffee in Tetra Prisma Aseptic carton package

Printing techniques

We also offer a range of different printing techniques and material effects to give your graphic designers plenty of scope for creativity. Whether you need detailed photographic imagery or simple flexography, we offer innovative, tailored printing solutions.

To increase the “wow” factor, consider Tetra Pak® Custom Printing. This agile technique allows you to scale smarter with high customisation and flexibility to produce smaller volumes, while exploring new business and marketing opportunities. Create a billboard effect on the shelf, for example, or design unique packages for different target audiences. Personalisation is a hot trend, as consumers search for the products that exactly meet their needs and preferences.

Tetra Pak cartons, different packaging material types

Customisable effects

The Tetra Pak® Artistry portfolio takes package differentiation a step further with customisable effects, patterns and designs that help your products stand out.

Make your brand shine in the 8-second ‘moment of truth’ by using a metallic or holographic packaging material​, or get the natural look of bare paperboard with wood fibres and matte surface.

Available for a growing range of packages in many shapes and sizes, these effects do not require installation or investments at your own site. The packaging material is delivered ready to use.

Convenience is one of the most important lifestyle trends influencing consumption decisions today. For time-crunched younger consumers, what could be better than an energy-boosting RTD coffee in a handy on-the-go portion package? It’s the perfect, stress-free pick-me-up.

45% of Generation Z and 50% of Millennials are influenced by convenience claims when buying ​food & beverages.2

Tetra Pak carton packaging satisfies the need for convenience in three key ways:

Illustration Tetra Prisma Aseptic carton, easy to hold

1. Safe, lightweight and easy to carry, our portion packages are perfect for on-the-go consumption. Resealable caps prevent the risk of leakage after opening.

Illustration Tetra Prisma Aseptic carton top, DreamCap opening

2. Easy to open and drink from, our single-serve packages ensure drinking comfort with excellent product flow. Take a close look at the Tetra Prisma® Aseptic 250 ml with a DreamCap™ 26 opening, for example.

Illustration, 3 Tetra Prisma Aseptic carton packages

3. Convenience and safety in e-commerce. With the share of online edible grocery sales3 out of modern retail channels4 expected to grow globally from 10.2% to 12.9% by 20305, having robust, lightweight packaging is becoming more important than ever.

According to our global research conducted in 2025, environmental concerns such as pollution, harm to nature and plastic littering are increasingly important and relevant to 75% of consumers​.6 And they are not just thinking short-term. 60% cite that their purchase decisions are motivated by a desire to preserve the environment for future generations.6

 

Woman in grocery store, 64 %

When choosing beverage packaging, around 35% of consumers say they look for environmental information to guide their decisions. This typically includes widely used environmental symbols and certifications, such as the Mobius Loop and the FSC™ label.6

Tetra Prisma carton package, Be natural design

Terms such as “recyclable” and “made of recycled materials” are among the top descriptors consumers use when defining what they consider to be a ''sustainable package".6

Tetra Pak® carton credentials

Based on the same global research conducted in 2025 (6), consumers most often associate carton packaging with being easy to flatten for disposal and recyclable.​ And here’s how our carton packages relate to those perceptions:

Recyclability:

Recyclability:

Our carton packages are recyclable wherever adequate collection, sorting and recycling infrastructures are in place, at scale.

Raw materials:

Raw materials:

Our cartons are made from responsibly-sourced, renewable materials, like paperboard from FSC-certified forests and other controlled sources (representing on average over 70% of the total package share by weight), and Bonsucro-certified plant-based polymers.

Recycled materials:

Recycled materials:

In 2020, we introduced certified recycled polymers,7 supporting the development of the circular economy by reducing the consumption of fossil-based polymers and incentivising recycling by providing an end market for recycled materials.

Plant-based materials:

Plant-based materials:

The use of packaging materials made with Bonsucro-certified plant-based polymers increases the renewable content of our packages and the high share of renewable materials is what gives our carton packages a lower carbon footprint than other packaging options.1

Paper-based barrier:

Paper-based barrier:

We are developing an alternative solution to the aluminium foil layer in our aseptic packages. It advances the shift from high-carbon, fossil-based materials to low-carbon renewable materials by increasing the paper content of the packaging (up to approximately 80%).8

In our research6, 43% of respondents perceive cartons more favourably than other packaging solutions such as glass (34%) or plastic (8% - 3% depending on format), according to their definition of ‘’sustainable packaging’’9

Packaging solutions rating by consumers

Carton package: 43%
Glass bottle: 34%
Plastic bottle: 8%
Metal can: 7%
Plastic pouch: 4%
Plastic cup: 3%

Our ambition is to develop “the world’s most sustainable food package”, which is paper-based, with the lowest possible carbon footprint, made solely from responsibly sourced renewable or recycled materials and fully recyclable.10

That’s why we are continuously striving to advance the shift from high-carbon, fossil-based materials towards low-carbon renewable ones, by increasing the paper content of our packaging.

 

Unlock growth in ready-to-drink coffee

Ready to seize opportunities in the booming RTD coffee market? Gain expert insights, access cutting-edge processing and packaging solutions, and receive tailored marketing support to drive your success. Whether you’re new to the category or already an established brand, let’s work together to innovate and grow your business.

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Have questions about our solutions and products, or need some expert advice? Our friendly team is here to help! Just fill out the form, and we’ll get back to you as soon as possible.

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1. Source: ifeu2020: ''Comparative Lifecycle Assessment of Tetra Pak carton packages and alternative packaging systems for beverage and liquid food in the European market''
2. Innova Category Survey 2025, comprising over 57000 respondents across 35 countries.​
3. Edible grocery includes sales from food & beverage categories, including dry grocery (cereal, cookies, etc.), baby food and formula, perishables (fresh fruits & vegetables, protein, dairy, etc.), and drinks (water, soda, alcoholic beverages, etc.).
4. Modern retail channels include cash and carry/club; convenience; discount; e-commerce; hyperstores; supermarkets and neighbourhood stores; others (including wholesale, other food specialists etc.).
5. Source: Flywheel Retail Insights, December 2025.
6. Tetra Pak® Sustainable Packaging Consumer Research 2025, comprising a total of 12,500+ consumer interviews based on an online questionnaire in 25 countries.
7. The certified recycled polymers used for the caps, tops and/or coatings of some of our carton packages are sourced and allocated to our solutions according to the ISCC mass balance attribution method. This means that the plastics are made from a mix of recycled and non-recycled virgin fossil feedstock, but that the corresponding mass of recycled materials in our packaging solutions has been sourced and traced throughout Tetra Pak's supply chain, and allocated to the caps, tops and/or coatings of our carton packages based on a mass balance approach, which is verified by a third-party auditor.
8. Considering a Tetra Brik® Aseptic 200 Slim Leaf carton with plant-based polymers in coating and paper-based barrier compared to a Tetra Brik® Aseptic 200 Slim Leaf package with aluminium foil layer and fossil-based polymers. 
9.A packaging that is perceived as ‘’recyclable’’ and ‘’made of recycled materials’’ among some of its attributes.
10. This means creating cartons that are fully made of renewable or recycled materials, that are responsibly sourced, thereby helping to protect and restore our planet's climate, resources and biodiversity; contributing towards low carbon production and distribution; are convenient and safe, therefore helping to enable a resilient food system; and are fully recyclable.