Premium tank cleaning equipment reduces water and energy use while cutting cleaning time

Your tanks must be thoroughly cleaned after each batch to prevent contamination. That’s why tank cleaning is one of the most important operations to get right. Our tank cleaning portfolio will help you ensure that your tanks are effectively cleaned, and that they support food safety. Even the premium option can deliver a quick payback by reducing water and energy consumption – while minimising downtime due to cleaning. You can increase your production capacity while reducing your environmental footprint.

Lower your operating costs with reduced utilities consumption

Our tank cleaning options can help you reduce water and energy consumption, as well as effluent. With today’s utilities costs, there has never been a better time to invest in premium tank cleaning equipment.

Increase production capacity by minimising cleaning time

Our tank cleaning heads allow you to spend less time on cleaning, and more on production.

Fulfil your green agenda and reduce your environmental footprint

Not only is producing more with less good for the bottom line, but it’s also good for the environment and your reputation.

The best tank cleaning equipment + our expertise in the food and beverage industry

We work with the world’s leading suppliers and add our expertise and knowledge to optimise your tank cleaning – for product safety, operational costs, productivity and environ- mental footprint.

“With today’s higher cost of utilities, there has never been a better time to review your tank cleaning. We can conduct a cost and consumption analysis using your actual cost of water, energy and cleaning chemicals. Choose the option that will save you the most money in the long run.”

Angelo Mennecillo, Manager Plant Components & Processing Consumables Centre of Expertise at Tetra Pak®

plant component static spray ball

Static Spray Ball (SSB)

plant component rotary spray head

Rotary Spray Head (RSH)

plant component rotary jet head

Rotary Jet Head (RJH)

Three levels of investment

Static Spray Ball (SSB)  
This basic option is a stainless-steel hollow ball that sprays the tank interior in a predefined cleaning pattern. It cleans using a ‘cascading effect’ – the cleaning liquid hits the tank wall and cascades down.
The Static Spray Ball has a lower initial investment than either the Rotary Spray Head or the Rotary Jet Head. However, it uses more water, energy and cleaning chemicals to clean a tank, while producing more effluent. It also requires longer cleaning time.

• The wall hit rate is 10%, and cascading water cleans the rest of the surface.

Rotary Spray Head (RSH)  
This option is the next step up, with a spray ball that rotates. It can be easily retrofitted where a Static Spray Ball has been used. As the Rotary Spray Head starts to rotate it produces more impact with a mechanical scrubbing action. It requires a higher initial investment, but it also needs less cleaning liquid. You reduce water, chemicals and energy consumption, as well as cleaning time compared to a traditional static spray ball.
  • Reduce water consumption and cleaning time by 25% to 30% vs the Static Spray Ball. 
  • A surface wall hit rate of 70% delivers thorough cleaning. Fans of water clean the rest of the surface.

Rotary Jet Head (RJH)  
This premium cleaning head involves a larger initial outlay, and potentially a different pump is needed to deliver the required pressure. Nonetheless, the payback is generally quick due to lower water, chemicals and energy consumption. The pre-rinse is far more efficient in removing debris from the tank wall before full cleaning proceeds, resulting in a cleaner, reusable CIP liquid. For additional peace of mind, you can install sensors that confirm the jet head has rotated and cleaned your tank successfully.
  • Reduce water consumption and cleaning time 50% to 60% vs the Static Spray Ball. 
  • 100% surface wall impact ensures faster cleaning. 

Case study

Situation

One of the UK’s largest hard cheese processors increased the efficiency of its raw milk tank cleaning operations by 35% and reduced water usage by 30% after replacing static spray balls with rotary spray heads.

Result

The producer first tested a rotary spray head in one of its six raw milk storage silos. The results were so positive that they quickly installed rotary spray heads in the other five silos. Cleaning times were slashed from an average of 43 minutes to 28 minutes per silo. The rotary spray heads saved sufficient energy, time and water to quickly pay back the original investment. Moreover, shadow areas where the water failed to dislodge accumulated product have been eliminated, and Total Viable Count (TVC) and other standard test procedures now demonstrate much higher levels of hygiene.

Get in touch with us!

Service engineers training

Have questions about our solutions and products, or need some expert advice? Our friendly team is here to help! Just fill out the form, and we’ll get back to you as soon as possible.

Purpose of contact

Error - please select one option that best describes your request

Business area of interest

Select one or more business areas
Error - please select business area of interest

Get in touch with us!

Summary

Purpose of contact
Business area of interest

Specific area of interest

Error - please select one option that best describes your request

Get in touch with us!

Summary

Purpose of contact
Business area of interest

Scope of request

Error - please select one option that best describes your request

Food category

Error - please select one option that best describes your request
  • Error - please select one option that best describes your request
  • Error - please select one option that best describes your request
  • Error - please select one option that best describes your request
  • Error - please select one option that best describes your request
  • Error - please select one option that best describes your request

Get in touch with us!

Summary

Purpose of contact
Business area of interest

Specific area of interest

Error - please select business area of interest

Get in touch with us!

Summary

Purpose of contact
Business area of interest
Specific area of interest
Scope of request
Food category

What describes your request the best

Error - please select one option that best describes your request
Please describe your enquiry using maximum 1000 characters. The message is mandatory.

Get in touch with us!

Summary

Purpose of contact
Business area of interest
Message
Specific area of interest
Scope of request
Food category
What describes your request the best
Your role

Company information

Enter your valid company e-mail address, such as example@company.com
First name is mandatory
Last name is mandatory
Phone number is mandatory. Please include country code.
The city of workplace is mandatory
Error - please select your country or region
The company name is mandatory

Thank you for your interest

Your request has been submitted to our teams and we will be in touch shortly. Please click on the button below if you want to submit another request or if you have another query for us.

Something went wrong!

Your request could not be sent at this time. Please try again later, or contact support if the issue persists