The ideal way to develop new products

What you can do

You can perform the tests on your own raw materials, with your own staff, and your own packaging options. This ensures valid small-scale testing results, which can easily be converted into industrial scale production. Depending on the application, the pilot unit can run batch or continuous production.

How to get started

  • A service engineer will train your staff for one or two days to familiarise them with the unit’s features and the scope for adjusting process parameters.
  • Membranes will be delivered together with the pilot unit.
  • Thorough plant cleaning instructions are provided.

Requirements

The pilot units require supplies of compressed air, steam, water, power, and possibly chilled water. The pilot unit lessee or owner is responsible for connecting the unit to the necessary utilities and product pipes. All units are equipped with clamp connections for easy connection of hygienic pipes to all product and service equipment. Flow meters and regulators provide easy control of the flow to and from the unit, the concentration factor, and the unit temperature.

Almost any application can be tested, including:

  • milk and fermented milk
  • sweet and acid whey
  • condensate
  • cheese brine
  • coconut water
  • rapeseed, grains, nuts, rice, soy
  • pea, potato juice and other vegetable liquids
  • fermented broth 
  • and many others
Applications for membrane filtration
Features

Smooth and simple operation

  • Pilot unit design is simple, ensuring easy operation by anyone. The units are equipped with swing bends for retentate and permeate and a fixed connection for the feed product. It is also possible to make either hose or pipe connections for all four unit designs, if required.
  • The pilot units are equipped with a feed pump, a loop pump for recirculation, a small balance tank for collection of either permeate or retentate, and a discharge pump for the same product.
  • All process data is collected and can be extracted via a USB as a CSV file.
  • The pilot units must be cleaned only with standard membrane filtration detergents added manually to the balance tank.
  • Additional functions, such as automatic CIP dosing and a separate prefilter, are available for purchase.
  • The ceramic pilot unit for microfiltration is designed for semi-automatic operation and is flexible with regard to pore size.
shooting target with arrow

Our range of pilot units

Spiral-wound Pilot unit, Multi-purpose 60 bar from Tetra Pak

Spiral-wound Pilot unit, Multi-purpose 60 bar

Spiral-wound Pilot unit, Multi-purpose 60 bar

  • Automation mode: Batch, optional continuous
  • Automation: Semi-automatic
  • Membrane type: RO, NF, UF, MF
  • Feed capacity: 60 - 10, 600 l
  • Hold-up volume: 130-200 l
  • Pressure range: 1 - 60 bar
  • Centrifugal pump: Pressure pump
  • Pressure source: Circulation pump
  • Heat exchanger: Multitube on/off valve
  • Auto diafiltration: Optional with DF pump
  • Data logging: USB - CSV file
  • Size: 3 361 x 1 450 x 2 200 mm
Spiral-wound Pilot unit, Multi-purpose 40 bar from Tetra Pak

Spiral-wound Pilot unit, Multi-purpose 40 bar

Spiral-wound Pilot unit, Multi-purpose 40 bar

  • Automation mode: Batch, optional continuous
  • Automation: Semi-automatic
  • Membrane type: RO, NF, UF, MF
  • Feed capacity: 600 - 1 500 l
  • Hold-up volume: 150 l
  • Pressure range: 1 - 40 Bar
  • Centrifugal pump: Pressure pump
  • Pressure source: Circulation pump
  • Heat exchanger: Multitube on/off valve
  • Data logging: USB - CSV file
  • Size: 2 640 x 1 250 x 1 940 mm
Plate and Frame Pilot unit, Ultrafiltration from Tetra Pak

Plate and Frame Pilot unit, Ultrafiltration

Plate and Frame Pilot unit, Ultrafiltration

  • Automation mode: Batch, optional continuous
  • Automation: Semi-automatic
  • Membrane type: Flat Sheet
  • Feed capacity: 100 - 300 l
  • Hold-up volume: 110 l
  • Pressure range: 1-10 Bar
  • Centrifugal pump: Pressure pump
  • Pressure source: Circulation pump
  • Heat exchanger: Multitube on/off valve
  • Data logging: USB - CSV file
  • Size: 2 788 x 1 169 x 1 950 mm
Ceramic Pilot unit, Multi-purpose from Tetra Pak

Ceramic Pilot unit, Multi-purpose

Ceramic Pilot unit, Multi-purpose

  • Automation mode: Batch, optional continuous
  • Automation: Semi-automatic
  • Membrane types: Ceramic with UTP or GP
  • Feed capacity: 68 - 1 225 l
  • Hold-up volume: 170 l
  • Pressure range: 1-5 Bar
  • Centrifugal pump: Pressure pump
  • Pressure source: Circulation pump
  • Heat exchanger: Multitube on/off valve
  • Auto diafiltration: Optional with DF pump
  • Data logging: USB - CSV file
  • Size: 1 850 x 1 450x x2 553 mm
Insights

Test in our Product Development Centre or rent a pilot unit?

Food producers are launching new products based on dairy, plant-based and alternative ingredients at a high pace to match consumer trends. What is most optimal: testing at Tetra Pak or renting a pilot unit?

The key to success with product development is knowledge about the pre-treatment of the raw materials and about how the individual components of the raw material are separated with the greatest possible precision to be combined into new foods. Membrane filtration plays the main role in these processes.

A great variety of filtration applications

Get in touch with us!

Service engineers training

Have questions about our solutions and products, or need some expert advice? Our friendly team is here to help! Just fill out the form, and we’ll get back to you as soon as possible.

Purpose of contact

Error - please select one option that best describes your request

Business area of interest

Select one or more business areas
Error - please select business area of interest

Get in touch with us!

Summary

Purpose of contact
Business area of interest

Specific area of interest

Error - please select one option that best describes your request

Get in touch with us!

Summary

Purpose of contact
Business area of interest

Scope of request

Error - please select one option that best describes your request

Food category

Error - please select one option that best describes your request
  • Error - please select one option that best describes your request
  • Error - please select one option that best describes your request
  • Error - please select one option that best describes your request
  • Error - please select one option that best describes your request
  • Error - please select one option that best describes your request

Get in touch with us!

Summary

Purpose of contact
Business area of interest

Specific area of interest

Error - please select business area of interest

Get in touch with us!

Summary

Purpose of contact
Business area of interest
Specific area of interest
Scope of request
Food category

What describes your request the best

Error - please select one option that best describes your request
Please describe your enquiry using maximum 1000 characters. The message is mandatory.

Get in touch with us!

Summary

Purpose of contact
Business area of interest
Message
Specific area of interest
Scope of request
Food category
What describes your request the best
Your role

Company information

Enter your valid company e-mail address, such as example@company.com
First name is mandatory
Last name is mandatory
Phone number is mandatory. Please include country code.
The city of workplace is mandatory
Error - please select your country or region
The company name is mandatory

Thank you for your interest

Your request has been submitted to our teams and we will be in touch shortly. Please click on the button below if you want to submit another request or if you have another query for us.

Something went wrong!

Your request could not be sent at this time. Please try again later, or contact support if the issue persists