Gentle drying for sensitive powder components

If you want to develop new protein powders or produce in small batches, why use expensive large-scale industrial dryers when more compact formats are available?

Our skid-mounted spray dryers operate as small-format industrial systems – giving you the process insight to scale up with confidence, without making a major capital commitment.

Understanding how a powder product behaves during drying – and how process conditions shape its properties – is vital before scaling production. Our dryers provide the residence time, stable droplet formation and controlled drying conditions needed to gather critical process data at small volumes.

Installation and operation are straightforward, with limited site scope and fast commissioning. Atomisation, airflow and residence time are on a par with larger units. This allows results to be translated directly to longer production runs, giving peace of mind where it matters most.

Skid-mounted spray drayer and operator, close up

From R&D to production, fast and scalable

Accelerate development, simplify startup and unlock a smarter path from lab insight to industrial scale.

Skid-mounted spray dryer and operator

R&D spray drying with scalable industrial insight

Skid-mounted spray dryers make it possible to test, validate and refine spray-drying behaviour at low capacity using industrially relevant principles. The insights generated remain applicable as you scale towards semi and full industrial production.

The robust, skid-mounted unit features a modular, plug-and-play design that is quick to install and easy to operate. Three evaporation capacities are available – from 30 to 125 kilograms per hour – making it a practical and cost-competitive first step for R&D, innovation and early production environments.

Skid-mounted spray dryer

Get up and running fast

Factory-commissioned and tested before delivery, our spray dryers arrive in skid modules for rapid on-site assembly and short commissioning times. Standalone automation can connect to existing controls, keeping installation workload to a minimum. The design integrates easily with cleaning-in-place solutions, and ATEX-compliant execution supports safe operation as standard.

Precision-driven features for consistent spray drying results

A unique spiral air distributor (SSAD) guides drying air in controlled downward spirals, creating a co-current airflow pattern. The SSAD combines with high-pressure nozzle atomisation to produce fine droplets that travel in full equilibrium with the airflow, even at small capacities. The elongated drying trajectory and extended residence time keep particle temperatures low, preserving sensitive components while achieving efficient moisture removal.

Optional multiple nozzle injection points and fines addition in the top zone promote mild agglomeration and support exploration of different powder behaviours. Solutions for slurries and shear-sensitive products are also available, along with air dehumidification and flexible energy supply for challenging formulations.

Skid-mounted spray drayer and operator, close up

Explore our spray drying range

​​​​Tetra Pak Spray Dryer Wide Body

Tetra Pak® Spray Dryer Wide Body

Tetra Pak® Spray Dryer Wide Body

Tetra Pak Spray Dryer Wide Body provides a fully automatic and continuous spray drying system for dairy, whey and plant-based powders.
​​​​Tetra Pak Spray Dryer Tall Wide Body

​Tetra Pak® Spray Dryer Tall Wide Body

​Tetra Pak® Spray Dryer Tall Wide Body

​Tetra Pak® Spray Dryer Tall Wide Body provides a fully automatic and continuous spray drying system for nutritional powder production.
​​​​​Tetra Pak Spray Dryer Prolac

Tetra Pak® Spray Dryer Prolac

Tetra Pak® Spray Dryer Prolac

Tetra Pak® Spray Dryer Prolac is a fully automatic and continuous spray drying system for milk & whey permeate powders.
​​​Tetra Pak Spray Dryer Tall Form Bustle

Tetra Pak® Spray Dryer Tall Form Bustle

Tetra Pak® Spray Dryer Tall Form Bustle

Tetra Pak® Spray Dryer Tall Form Bustle is a continuous system for high-quality spray drying of heat-sensitive powders.
Bag filters

Tetra Pak® Bag Filter

Tetra Pak® Bag Filter

The Tetra Pak® Bag Filter is tailored for specifically food applications including dairy and whey-based ingredients, nutritional products and various plant-base