Tetra Pak
  • Solutions

    Tetra Pak end-to-end solutions

    Solution

    • Yoghurt blueberries in bowl

      Processing

      Processing solutions and equipment for dairy, cheese, ice cream, beverages and prepared food.

    • three carton packages

      Packaging

      A complete carton packaging range for consuming fresh products, offering user convenience, easy opening and optimal shelf life.

    • women wearing hololens services

      Services

      Tetra Pak® Services helps you improve your performance, optimize costs and ensure food safety throughout the lifecycle of your operation

      • Solutions Overview
      • Aseptic Solution
      • Product Development Centers
      • Automation Solution
  • Insights

    • Food categories
      • Cheese
      • Dairy
      • Food
      • Ice cream
      • Juice & drinks
      • Plant-based drinks
      • Whey powder
      • Cheese
      • Dairy
      • Food
      • Ice cream
      • Juice & drinks
      • Plant-based drinks
      • Whey powder
    • Business areas
      • Processing
      • Packaging
      • Sustainability
      • Services
      • Processing
      • Packaging
      • Sustainability
      • Services
    • Tetra Pak Handbooks
      • Overview
      • Soya Handbook
      • Coconut Handbook
      • Processing Bookstore
      • Tetra Pak Dairy Processing Handbook
      • Orange Book
      • Processing Book Store Help
      • School Feeding Handbook
      • Soya Handbook
      • Coconut Handbook
      • Processing Bookstore
      • Tetra Pak Dairy Processing Handbook
      • Orange Book
      • Processing Book Store Help
      • School Feeding Handbook
    • Tetra Pak Index
      • Overview
      • Tetra Pak Index 2019
      • Tetra Pak Index: Online Grocery
      • Tetra Pak Index - The Connected Consumer
      • Tetra Pak Juice Index
      • Tetra Pak Dairy Index
      • Tetra Pak Index 2019
      • Tetra Pak Index: Online Grocery
      • Tetra Pak Index - The Connected Consumer
      • Tetra Pak Juice Index
      • Tetra Pak Dairy Index
    • Cases & articles
  • Sustainability

    • Our approach
      • CEO reflections
      • Food.People.Planet.
      • Good governance
      • Stakeholder engagement
      • Our sustainability approach
      • CEO reflections
      • Food.People.Planet.
      • Good governance
      • Stakeholder engagement
      • Our sustainability approach
    • Food
      • Engaging customers
      • Food safety, trust and traceability
      • Food quality
      • Food availability
      • Engaging customers
      • Food safety, trust and traceability
      • Food quality
      • Food availability
    • People
      • Safe, healthy workplaces
      • ​Diversity and inclusion
      • Talent
      • Engagement and recognition
      • Communities
      • Safe, healthy workplaces
      • ​Diversity and inclusion
      • Talent
      • Engagement and recognition
      • Communities
    • Planet
      • Responsible sourcing
      • Environmental impact
      • Circular Economy
      • Post-consumer recycling
      • Choose Cartons
      • Responsible sourcing
      • Environmental impact
      • Circular Economy
      • Post-consumer recycling
      • Choose Cartons
    • Sustainability reports
      • Overview
      • Our North Europe Sustainability Report
      • Our North Europe Sustainability Report
    • Local pages
      • Why you should choose plant-based and renewable materials
      • Our Journey to Reach Carbon Neutrality
      • Life Cycle Analysis from Tetra Pak: Read our LCA for 2020
      • Where can I recycle my Tetra Pak carton packages in the UK?
      • Why you should choose plant-based and renewable materials
      • Our Journey to Reach Carbon Neutrality
      • Life Cycle Analysis from Tetra Pak: Read our LCA for 2020
      • Where can I recycle my Tetra Pak carton packages in the UK?
  • About Tetra Pak

    • The Company
      • Organisation
      • Global Leadership Team
      • Alumni
      • Tetra Pak in Brief
      • Facts & Figures
      • Trademark & logotypes
      • History
      • ​​​Innovation
      • Our Identity and values
      • Organisation
      • Global Leadership Team
      • Alumni
      • Tetra Pak in Brief
      • Facts & Figures
      • Trademark & logotypes
      • History
      • ​​​Innovation
      • Our Identity and values
    • Careers
      • Jobs & traineeships
      • Meet our people
      • Grow with Tetra Pak
      • Future talent
      • Jobs & traineeships
      • Meet our people
      • Grow with Tetra Pak
      • Future talent
    • News & Events
      • News Room
      • News Archive
      • Actions on COVID-19
      • Events and webinars
      • News Room
      • News Archive
      • Actions on COVID-19
      • Events and webinars
My Tetra Pak
  • Solutions

    Tetra Pak end-to-end solutions

    Solution

    • Yoghurt blueberries in bowl

      Processing

      Processing solutions and equipment for dairy, cheese, ice cream, beverages and prepared food.

    • three carton packages

      Packaging

      A complete carton packaging range for consuming fresh products, offering user convenience, easy opening and optimal shelf life.

    • women wearing hololens services

      Services

      Tetra Pak® Services helps you improve your performance, optimize costs and ensure food safety throughout the lifecycle of your operation

      • Solutions Overview
      • Aseptic Solution
      • Product Development Centers
      • Automation Solution
  • Insights
  • Sustainability
  • About Tetra Pak
  • Contact Us
  • United Kingdom
  • My Tetra Pak

Choose Your Market

  • Global
  • Argentina
  • Australia
  • Belgium
  • Brazil
  • Canada (English)
  • Canada (Français)
  • Central America & Caribbean
  • Chile
  • China
  • Colombia
  • Croatia
  • Czech Republic
  • Ecuador
  • Finland
  • France
  • Germany, Austria, Switzerland
  • Greece
  • Hungary
  • India
  • Indonesia
  • Iran
  • Ireland
  • Italy
  • Japan
  • Latvia
  • Maghreb
  • Malaysia
  • Mexico
  • Netherlands
  • Norway
  • Pakistan
  • Paraguay
  • Peru
  • Philippines
  • Poland
  • Portugal
  • Romania
  • Russia, Kazakhstan, Ukraine
  • Saudi Arabia
  • Serbia
  • Singapore
  • Slovakia
  • South Africa
  • South Korea
  • Spain
  • Sweden
  • Switzerland
  • Taiwan
  • Thailand
  • Turkey
  • USA
  • United Kingdom
  • Venezuela
  • Vietnam

Processing
  • Applications
    • Dairy
    • Beverages
    • Ice cream
    • Prepared food
    • Cheese and whey
    • Dairy
    • Beverages
    • Ice cream
    • Prepared food
    • Cheese and whey
  • Equipment
    • TECHNOLOGY AREAS

      • Blending
      • Buffering
      • Carbonization
      • Cleaning-in-Place
      • Dosing
      • Evaporation
      • Extraction
      • Heat Exchangers
      • Homogenization
      • Membrane filtration
      • ​​​​​​​​​​​​​​​​​​​​​​​​Mixing
      • Pasteurization
      • Powder handling
      • Selected Plant Components
      • Separation
      • Spray drying
      • Standardization
      • Sugar dissolving
      • Sugar treatment
      • UHT treatment
    • CHEESE EQUIPMENT

      • Block forming
      • Curd making
      • ​​​​​​​​​​​​​​​​​​​​​​​​​Draining, Cheddaring & Mellowing
      • Draining, Forming & Mould filling
      • Draining, washing & blending
      • Liquid filled cheese
      • Whey handling
      • Cooking and stretching
      • Brining
      • ​​​​​​​​​​​​​​​Pressing
      • Curd blending and buffering
    • ICE CREAM EQUIPMENT

      • Extrusion
      • Filling
      • Freezing
      • Handling
      • Inclusion
      • Hardening
      • Moulding
      • Mix preparation
      • Wrapping
      • Secondary packaging
    • TECHNOLOGY AREAS

      • Blending
      • Buffering
      • Carbonization
      • Cleaning-in-Place
      • Dosing
      • Evaporation
      • Extraction
      • Heat Exchangers
      • Homogenization
      • Membrane filtration
      • ​​​​​​​​​​​​​​​​​​​​​​​​Mixing
      • Pasteurization
      • Powder handling
      • Selected Plant Components
      • Separation
      • Spray drying
      • Standardization
      • Sugar dissolving
      • Sugar treatment
      • UHT treatment
    • CHEESE EQUIPMENT

      • Block forming
      • Curd making
      • ​​​​​​​​​​​​​​​​​​​​​​​​​Draining, Cheddaring & Mellowing
      • Draining, Forming & Mould filling
      • Draining, washing & blending
      • Liquid filled cheese
      • Whey handling
      • Cooking and stretching
      • Brining
      • ​​​​​​​​​​​​​​​Pressing
      • Curd blending and buffering
    • ICE CREAM EQUIPMENT

      • Extrusion
      • Filling
      • Freezing
      • Handling
      • Inclusion
      • Hardening
      • Moulding
      • Mix preparation
      • Wrapping
      • Secondary packaging
Ice cream with large inclusions, cherries

MAKE SINGLE-SERVE ICE CREAM

WITH LARGE INCLUSIONS – up to 25 mm in size
View video⁠
Home Solutions Processing Equipment Extrusion Tetra Pak Extrusion Wheel for ice cream with large inclusions

​​​​​​​​​​​​​​​​​​​​Tetra Pak® Extrusion Wheel

Capture new opportunities with patented new design

The Tetra Pak® Extrusion Wheel lets you make premium uniform high quality ice cream products with large inclusions up to 25 mm in size – at the highest capacity and lowest cost in the industry. It enables you to quickly develop new products in our product development centre – including sandwiches, stick products, bars and slices – with a wide range of sticky, fragile and chunky large inclusions, and combined with liquid ripple. ​​

Chunk challenge

– the secret of single-serve ice cream with large inclusions

Chunk challenge

– the secret of single-serve ice cream with large inclusions

Make premium uniform products with inclusions up to 25 mm

A patented stick placement solution secures precise stick position and enables even distribution of inclusions around each stick. The filling nozzle fills each cavity completely and ensures even distribution of large inclusions. The patented wheel design, with its piston and cam system, ensures uniform product thickness, size and shape and eliminates the need for cutting. Instead, a thin heated blade positioned flush with wheel surface releases every ice cream product accurately and gently onto trays. This ensures a smooth product surface and exact positioning for pick-up and further processing.

Make premium uniform products with inclusions up to 25 mm

A patented stick placement solution secures precise stick position and enables even distribution of inclusions around each stick. The filling nozzle fills each cavity completely and ensures even distribution of large inclusions. The patented wheel design, with its piston and cam system, ensures uniform product thickness, size and shape and eliminates the need for cutting. Instead, a thin heated blade positioned flush with wheel surface releases every ice cream product accurately and gently onto trays. This ensures a smooth product surface and exact positioning for pick-up and further processing.
Single-serve ice cream with large inclusions perfectly aligned on trays

Highest capacity and lowest cost per product in the industry

Produce up to 200 products per minute –12,000 products per lane per hour – on our best-practice extrusion lines, thanks to:

  • Continuous wheel movement – never slows or stops/starts, as opposed to indexing
  • Completely synchronized wheel and tray movement –accurate placement on tray enables 98% line yield and eliminates labour costs for monitoring and product adjustment
  • Fastest start-up in the industry – reach and return to set-point in minutes

Wide range of single-serve ice cream with large inclusions

Quickly develop new products

Easily diversify your product range and meet consumer demands for ice cream with large inclusions. The Tetra Pak® Extrusion Wheel handles a wide range of large inclusions and liquid ripples and lets you make everything from stick products and sandwiches to bars and slices. Test new ingredients and recipes at our product development centre in Denmark – and get new products to market quickly.
The journey to super indulgence

The journey to super indulgence

Find out who put the first big chunks in ice cream, how consumers embraced it and demanded more – and how technology has developed to make this possible.
Download the illustrated article⁠
Tetra Pak® Extrusion Wheel prepared for cleaning in place

Impulse ice creams with large inclusions – three key production challenges

Super-indulgent ice creams with large delicious chunks are in high demand worldwide – and now consumers want their favourite large inclusions inside premium impulse ice creams such as sticks, bars and sandwiches, in addition to the cups and bulk packages already available. Ice cream producers aiming to capture this opportunity, however, face a few key challenges in producing these products cost-efficiently while also meeting consumer demands on quality.
Read the complete article⁠
Tetra Pak® Extrusion Wheel with samples of large inclusions

Patented new design for large ice cream inclusions at highest capacity and lowest cost

The new Tetra Pak Extrusion Wheel lets ice cream producers capture new opportunities – with the large inclusions consumers know and love from bulk and cup ice creams, now in premium impulse ice creams such as sticks and sandwiches. And thanks to patented new design, it does so at the highest capacity and lowest cost per product in the industry.
Read the complete article⁠

Related links

Ice cream extrusion equipment White paper: Ice cream production with large inclusions 360° tour: Our ice cream product development centre

Related documents

The journey to super indulgence (pdf)

Related articles

Impulse ice creams with large inclusions – three key production challenges Patented new design for large ice cream inclusions at highest capacity and lowest cost
Tetra Pak Logo
  • Legal Information
  • Contact Us
  • Tetra Laval Group
  • 沪ICP备17056308号-1
Go to Top

We are using cookies. By continuing to use our website without changing the settings, you're agreeing to our use of cookies. Learn more about our cookie policy