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Working to reduce emissions of carton packages 

Paper-based carton packages feature a lower carbon footprint compared to glass, plastic or metal packages1. But aseptic carton packages contain a very thin layer of aluminium foil that provides protection from oxygen and light – to keep the nutritional value and flavours of the food without the need for refrigeration for months.

Testing a fibre-based alternative

Following the successful completion of a 15-month commercial technology validation of a polymer-based barrier replacing the aluminium foil layer, Tetra Pak is now moving to the next level of development - we are now testing a fibre-based barrier that is a first within food carton packages distributed under ambient conditions. Early results suggest that the package with a fibre-based barrier could reduce CO2 compared to traditional aseptic cartons. 

Cartons with higher paper content are also more attractive for paper mills; thus, this concept presents clear potential for realising a low-carbon circular economy for packaging.

Catering to consumer preferences

A recent global study shows that 40% of consumers would be more motivated to sort for recycling if packages were made entirely from paperboard2. Increasing the paper content in our packaging solutions will also help cater to these consumers.  

The journey continues

To keep the innovation running, we are collaborating with suppliers, customers and other stakeholders throughout the value chain. And we’re investing up to €100 million per year over the next five to 10 years to further enhance the environmental profile of food cartons, including the development of packages that are made with a simplified material structure and increased renewable content. 

Learn more about the fibre-based barrier

See other solutions

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Discover our plant-based portfolio

Our portfolio of plant-based carton packages features responsibly sourced, renewable materials like paperboard and sugarcane polymers used for caps, protective layers and coatings – all certified from responsibly managed and controlled sources.

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Drive efficiencies in your dairy production process

Reduce water and energy consumption compared to a traditional dairy processing line with our UHT 2.0 Heating Portfolio using OneStep technology.

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Optimise your operations with Expert Services

Expert Services for Plant Optimisation can help make your plant more efficient. Our experts help you evaluate operational performance and provide actionable advice around adjustments you can make in and around your plant.

Explore other sustainability solutions

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Tetra Pak® Processing Solutions to increase efficiency

Cut water and energy use from your food production, reduce loss and waste, and improve the performance of your equipment.

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Tetra Pak® Services for improved performance

Mitigate the environmental impact and costs of your operations and identify ways to save water, CO2 and waste across your operations.

Tetra Pak cartons standing with sugarcane cardboard background

Tetra Pak® Packaging solutions designed towards recycling

Reduce the carbon footprint of your carton packages and cater to consumer preferences with our portfolio of sustainable and responsibly sourced plant-based carton packages.