Ice cream cup and bulk manufacturing

Choosing Tetra Pak means having access to the ice cream filling machine, packaging modules, ice cream ingredients and ice cream processes you need to create high-quality bulk ice cream, portion size cups and fillings in a large variety of patterns and decorations.

How we can help improve your ice cream cup and bulk production

Any size and complexity can be catered for:

From small scale ice cream filling – the next step from manual filling – to the highest filling capacity of 45,000 pieces per hour, Tetra Pak has it all. This highly versatile, large range of top models can produce as many as four different varieties on up to 12 lanes simultaneously. Filling architecture possibilities are endless whether for patterns or ingredients or inclusions.

Ice cream cup manufacturing

Single serving sized or big enough to share, an ice cream cup can be deliciously simple or complex, featuring multiple filling patterns and inclusions. It can be enjoyed on-the-go and a Tetra Pak filling line can cost-effectively solve the issue of needing a double lid to prevent the spoon coming into contact with the product in portion cups.

Bulk ice cream manufacturing

Produce delicious, high-quality ice cream while saving energy with Tetra Pak’s bulk filling lines. Using cost-effective low-temperature freezing technology, these lines quick freeze the ice cream before filling the full ice cream block to improve your product’s structure while ensuring smaller ice crystals.

Best-practice lines for cup and bulk ice cream

TOP-CLASS ICE CREAM FILLING

Medium-capacity filling line (18,000 cups/hr)

Thinking about graduating from horizontal to vertical hardening to improve quality? This cone filling line is a complete solution designed to increase the possibilities of your ice cream cones while reducing unit costs.
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HIGH FLEXIBILITY, LOWEST TCO

High-capacity filling line (45,000 cups/hr)

Ensure the most consistent product quality with the Tetra Pak® Ice Cream Filler A3. This line offers product flexibility, quick changeovers and efficient freezing while minimising cost through high-yield cone dispensing and ice cream filling. It’s easy to change line capacity and reliable and easy to operate.
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Ice cream production equipment for cup and bulk

Ice cream production equipment for cup and bulk

Mixing

Consumers want perfect products every time, and mixing is a key part of ensuring this. Our extensive line of equipment will help you master this critical step.

Mixing

Ice cream production equipment for cup and bulk

Freezing

There’s no limit to consumer demand for ice cream experiences. A tightly controlled freezing process enables our technologies to handle thousands of recipes.

Freezing

Ice cream production equipment for cup and bulk

Liquid pumping and enrobing

Adding chocolate, caramel or other liquids is a great way to enrich ice cream. Trust our pumping and enrobing solutions to deliver ingredients right every time.

Liquid pumping and enrobing

Ice cream production equipment for cup and bulk

Ingredient dosing

Inclusions make the ultimate ice cream experience, but only when dosed correctly. Our equipment ensures accurate, even dosing, gentle handling and less waste.

Ingredient dosing

Ice cream production equipment for cup and bulk

Extrusion

For novelty ice creams, extrusion is the way to go. Our equipment is almost twice as fast as competitor solutions, meaning better ROI and profitability.

Extrusion

Ice cream production equipment for cup and bulk

Hardening

To ensure the right texture, our hardening equipment delivers rapid, efficient cooling, accelerated by ‘wind chill’ directly on products. Up to 20% less energy.

Hardening

Explore solutions for ice cream creation

Chocolate-coated ice cream stick bars

Ice cream sticks

Create extruded and moulded stick products with the precision, versatility and line performance needed to keep shape, texture and quality consistent.

Decorated waffle cone filled with ice cream and chocolate topping

Ice cream cones

From flat top to ball top cones, create filled and decorated products with consistent quality, appealing finishes and smooth production.

Chocolate-coated ice cream bars with caramel filling stacked vertically

Ice cream bars and bites

Create coated bars, snackable bites and frozen treats with solutions that support precise forming, filling, coating and consistent product quality.

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