Ice cream sticks creation – and more

With Tetra Pak, you have access to the highest capacity ice cream manufacturing lines for production extrusion and moulding, enabling you to produce ice creams of any size, shape and combinations of flavour layers.

How we can help improve your ice cream stick manufacturing business

Extruded sticks

Looking for a solution for a novelty-shaped product? Ice cream Extrusion is the answer. Circle, oval or funny-face – any shape that can be cut in a slice is possible. They can be coated with ingredients, with ripples or decorated in layers for more indulgent appeal.



 

While the production process involves more steps and requires more production space than moulded sticks, superior ice cream freeze control enables you to achieve consistent high quality with minimal variations part-to-part and cut-to-cut.

Moulded sticks

Multi-flavour or layered ice cream sticks are extremely popular – and very price competitive. You can create different shapes with or without coatings and ingredients – the possibilities are endless.

 

Tetra Pak’s lines for moulded stick ice cream products are space efficient and neat, and produce a fully frozen product right off the line, whether you prefer rotary or inline production. You can also create a premium feel through a unique, high-viscous filling technique and aeration.

 

The highest capacity ice cream manufacturing lines

Did you know? Tetra Pak offers the highest capacity lines for extrusion and moulding at 43,200 units/hr. These lines consume less energy, generate less waste and are more reliable than competitors. In fact, no other supplier can rival this price/unit.

Best-practice lines for ice cream sticks

High-capacity extrusion line producing 27,000 ice cream sticks per hour

High efficiency extrusion line

High capacity extrusion line for 27,000 sticks/hr

Guaranteeing production of 27,000 stick, sandwich, cones or wafer cups per hour, this high-capacity extrusion line is designed for product versatility and high volume production. It incorporates the highest performing freezing, extrusion and wrapping technologies.
High-capacity extrusion line producing 43,200 ice cream sticks per hour

The world's highest capacity extrusion line

High capacity extrusion line for 43,200 sticks/hr

Guaranteeing production of 43,200 sticks or sandwich products per hour, this is the latest high-capacity extrusion line from Tetra Pak. It incorporates the highest performing freezing, extrusion and wrapping technologies and offers exceptional precision in dipping and transfer. All this means producers can enjoy the lowest cost per product.
High-capacity linear moulding line producing 43,000 ice cream sticks per hour

High capacity and low cost, even for complex products

High capacity linear moulding line for 43,000 sticks/hr

A robustly designed and highly automated linear moulding line that combines the highest capacity, at the lowest possible production cost. Thanks to extended freezing times, it can be used to produce a wide range of moulded ice cream products including complex, multilayer products.
High-capacity rotary moulding line producing 28,000 ice cream sticks per hour

Get the most out of your ingredients

High capacity rotary moulding line for 28,000 sticks/hr

This is a robustly designed and highly automated rotary moulding line that enables the highest production capacity at the lowest production cost. It can produce of a wide range of moulded products. This example shows 16-lane production set-up. However, a configuration of up to 28 lanes for up to 42,000 products per hour is possible.
Medium-capacity extrusion line producing 18,000 ice cream sticks per hour

The extrusion line that grows with your business

Medium capacity extrusion line for 18,000 sticks/hour

For business with growth aspirations, this medium capacity line offers your business the change to develop in several ways. Starting with a relatively low initial investment, you can increase production capacity or add more product types, develop more complex products and increase automation as you grow.
Medium-capacity rotary moulding line producing 15,000 ice cream sticks per hour

For quick product changeovers

Medium capacity rotary moulding line for 15,000 sticks/hour

This is a sturdily built rotary moulding line that offers highly reliable production of the full range of moulded ice creams. Thanks to exceptionally high yield on ingredients (less than 2% in product losses), it enables a low operational cost per unit. The line is also designed to ensure gentle and hygienic handling of products during lay down and wrapping.
Small-capacity rotary moulding line producing 10,000 ice cream sticks per hour

High product versatility for entry level customers

Small capacity rotary moulding line for 10,000 sticks/hour

This is a sturdily built rotary moulding line that offers highly reliable production of the full range of moulded ice creams. It is designed for gentle and hygienic handling of products during lay down and wrapping, and can be configured with either a single or multilane wrapper.

Ice cream production equipment for sticks

Ice cream production equipment for sticks

Mixing

Consumers want perfect products every time, and mixing is a key part of ensuring this. Our extensive line of equipment will help you master this critical step.

 

Mixing

Ice cream production equipment for sticks

Freezing

There’s no limit to consumer demand for ice cream experiences. A tightly controlled freezing process enables our technologies to handle thousands of recipes.

 

Freezing

Ice cream production equipment for sticks

Wrapping

Gently dipping and transferring ice cream is difficult. Our units excel in all areas – including transfer to wrapping thanks to automatic speed adaptation.

 

Wrapping

Ice cream production equipment for sticks

Stick insertion

A pneumatic drive is standard in this unit, but it can also be delivered with a patented servo controlled stick inserter drive. This enables full control over insertion speeds and forces, even at high speeds. It also consumes less power and prevents sticks from getting damaged.

Stick insertion

Ice cream production equipment for sticks

Liquid pumping

Adding chocolate, caramel or other liquids is a great way to enrich ice cream. Trust our pumping and enrobing solutions to deliver ingredients right every time.

 

Liquid pumping

Ice cream production equipment for sticks

Dosing

Colours, flavours, vitamins and more benefit from aseptic dosing. Our dosing solutions meet any need – from same-ingredient dosing to injections before filling.

 

Dosing

Ice cream production equipment for sticks

Extrusion

Extrusion is the method whereby ice cream is forced out through a tube and sliced into sections with a wire.

 

Extrusion

Ice cream production equipment for sticks

Moulding

Ice cream mix is poured into a mould so that it acquires the shape of the mould when frozen. The moulding process delivers a fully frozen product – no hardening tunnel needed.

 

Moulding

Ice cream production equipment for sticks

Hardening

To ensure the right texture, our hardening equipment delivers rapid, efficient cooling, accelerated by ‘wind chill’ directly on products. Up to 20% less energy.

 

Hardening

Explore all ice cream solutions

Decorated waffle cone filled with ice cream and chocolate topping

Ice cream cones

From flat top to ball top cones, create filled and decorated products with consistent quality, appealing finishes and smooth production.

Ice cream cups with assorted flavours

Ice cream cup and bulk 

Support everything from single-serve cups to high-quality bulk formats with filling solutions designed for hygiene, consistency and efficient production.

Chocolate-coated ice cream bars with caramel filling stacked vertically

Ice cream bars and bites

Create coated bars, snackable bites and frozen treats with solutions that support precise forming, filling, coating and consistent product quality.

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