Quick facts

Mixing and emulsification of high and low viscous products and dissolving of powders, in a single process.

 

CAPACITY
25 to 20,000 l/h; 1 - 4 batches/hr
 

APPLICATIONS
Cream cheese, formulated dairy products, beverage concentrates, soups, sauces, dressings, ice cream toppings and more.​

high shear mixer benefits
Tetra Pak® High Shear Mixer - Batch unit

Versatile ingredients mixing

  • Product versatility thanks to dynamic stator and double shaft agitator
  • Choice of heating methods enables adaptation to specific products
  • High operational reliability, supported by Tetra Pak’s unique powder valve
Tetra Pak® High Shear Mixer - Batch unit

Features

Dynamic stator

Eliminates the need for multiple tanks

A dynamic stator in the Turbo Unit – a patented technology from Tetra Pak® - is pneumatically lowered to allow high shear mixing. When raised, the stator enables blending without shear for the addition of larger particles.

Double shaft agitator

Enables processing of highly viscous products

With very viscous products (up to 100 000 cP) uneven mixing can occur. In this unit, a double shaft agitator ensures all the product comes into contact with the high shear head, and is thereby properly mixed.

Flexible heating methods

Flexible heating methods

Choose the method to suit your product

Depending on the application, various heating and cooling systems are available to control product temperature. In applications where ultra fast and gentle product heating is required the Tetra Pak® High Shear Mixer comes with a steam injection system. With the addition of a dimple jacket lining the tank, you can heat and cool especially sensitive products and avoid burn-on of for example proteins.

Powder valve

Enables trouble-free powder handling

The powder valve is unique to Tetra Pak®'s high shear mixers. It closes immediately if there is a loss of vacuum for any reason. This eliminates the risk of back flow into the powder system, and prevents blockages, which would stop production.

Choice of dosing systems

Choice of dosing systems

Helps you control costs

This unit offers the choice of dosing powder ingredients automatically or manually. Automatic dosing works in a controlled and reliable manner. It draws ingredients into the mixer, eliminating the need for an operator. On the other hand, manual dosing is a good solution for price sensitive customers, enabling us to offer a Tetra Pak® High Shear Mixer at a lower investment cost.

Options

Pressure vessel

Pressure vessel

Enables high temperature cooking for increased shelf-life and faster batch times.

When heating a product over 100°C and up to 150°C, a pressure vessel is needed to guarantee safety. Tetra Pak® provides pressure vessels for use in conjunction with our High Shear batch mixer, certified according to European PED directive EN97/23EC or U-stamped USA ASME standard.

Flash cooling

Flash cooling

Rapid and energy efficient cooling

By adding a plate heat exchanger and a vacuum system to the Tetra Pak® High Shear batch mixer, you can achieve rapid and energy effective cooling of products. Having been pasteurised to kill any microorganisms, products such as soups and sauces can be cooled from 90°C to 50°C in 6 minutes, making them ready for immediate packing.

Embedded automation

Embedded automation

Make the most of your mixer

Get more smart functions and effortless integration with seamless, robust automation based on Tetra Pak® PlantMaster technology, including:

  • Automatic update for all variant recipes within minutes, thanks to ingredient tagging
  • Fast, easy CIP program changes with remote support from process engineer – no site visit needed
  • Faster powder addition
  • Lower product losses
  • Fewer/shorter stops
  • Full traceability and uncompromising food safety

Explore our high shear mixer range

Tetra Pak High Shear Mixer for beans and spreads

Tetra Pak High Shear Mixer for beans and spreads

This range of Tetra Pak® High Shear Mixers has specially designed features which allows you to handle chickpeas as well as beans and other vegetables efficiently

Tetra Pak High Shear Mixer

Tetra Pak High Shear Mixer

The Tetra Pak® High Shear Mixer is a complete mixing solution solving any problem of lumping or fat separation to produce a homogeneous product.

Tetra Pak Mixer RJCI 4X

Tetra Pak Mixer RJCI 4X

Tetra Pak® Mixer RJCI 4X handles 100% of ingredients in the soft drinks industry, for a wide variety of ingredient packaging formats with virtually no waste.

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