Benefits

Agile and cost-efficient to meet your needs today – and for the future

 

  • Cut operational costs significantly – and achieve lowest TCO in the industry
  • Get the highest flexibility – today and for the future
  • Secure consistent product quality and food safety
  • Depend on a reliable solution and full support from a knowledgeable partner
high shear mixer benefits

The new generation High Shear Mixer

The new generation High Shear Mixer

Make the most of your mixer with embedded automation

Get more smart functions and effortless integration. Seamless, robust automation based on Tetra Pak® PlantMaster technology secures full traceability, uncompromising food safety and optimizes mixing with big advantages including:

  • Automatic update for all variant recipes within minutes, thanks to ingredient tagging
  • Fast, easy CIP program changes with remote support from process engineer – no site visit needed
  • Faster powder addition
  • Lower product losses
  • Fewer and shorter stops

Make the most of your mixer with embedded automation

Get more smart functions and effortless integration. Seamless, robust automation based on Tetra Pak® PlantMaster technology secures full traceability, uncompromising food safety and optimizes mixing with big advantages including:

  • Automatic update for all variant recipes within minutes, thanks to ingredient tagging
  • Fast, easy CIP program changes with remote support from process engineer – no site visit needed
  • Faster powder addition
  • Lower product losses
  • Fewer and shorter stops

The secret to innovation lies in a good mix of knowledge and bravery

The secret to innovation lies in a good mix of knowledge and bravery

Patented new mixing solution

How it works

New patented mixing concept

  1. Liquid inlet
  2. Vacuum deaerator
  3. Product flow cone
  4. Removable sprayballs
  5. Circulation with twin-screw pump
  6. Patented vibrating powder hopper
  7. Patent pending switch injector
  8. Patent pending mixing head
  9. Product outlet
Cut operational costs

– and achieve lowest TCO in the industry

Cut operational costs significantly

  • Cut energy consumption by reducing or eliminating downstream homogenization
  • Reduce amount of equipment required for making concentrates – less to buy, less to clean
  • Get quicker and more effective deaeration – for lower TCO, longer running times between CIP and efficient downstream process
  • Ensure optimal utilization of ingredients and cut ingredient costs thanks to efficient mixing
  • Shipped fully-mounted to cut installation cost and time
Tetra Pak High Shear Mixer r370 1000d

Patented combination handles wide range of products

Get the highest flexibility – today and for the future

  • Flexible powder handling placement up to 10 metres from mixer
  • Flexible capacities from 0-30,000 l/h finished product
  • Flexible viscosities from 0-2,000 cP
  • Flexible flow from 10-60 m3/h
  • Flexible shear from 0 to 100,000 s-1

Secures product quality and food safety

New smart vacuum deaerator design

The deaerator cone generates a larger surface area and a thinner product layer enables faster and more complete deaeration.


Inlet nozzles distribute product smoothly over the deaerator cone


The vacuum deaerator removes air since air bubbles expand in size in a vacuum while bubble density is decreased. This allows air bubbles to rise to the surface and be removed more quickly.


Accurate control of vacuum level:

  • optimizes deaeration conditions
  • minimizes foam formation
  • independent of powder intake
Effective deaeration

Effective deaeration saves energy and water

By eliminating separate deaeration step and reduce vacuum we save energy and water. A frequency-controlled vacuum pump lets you ramp down, saving energy and water. It lowers energy and water consumption and cuts your TCO by up to 25% and CO2 emissions by 30%.
Girl eating pudding

New mixing head delivers consistent high quality

  • 15 hits in a single pass
  • Creates a finer, more stable emulsion – small droplet size prevents separation and sedimentation
  • Achieves smaller droplet size and narrow particle size range
  • Only solution in industry that achieves down to 1 micron droplet size
  • Enables you to increase mixing speed without affecting pump energy consumption

Mixing head with patented balanced rotor/stator system

  • Three or five rotor/stator stages to meet your specific emulsion/homogenization needs
  • Hydrodynamically balanced rotor allows operation at very high speeds and with very narrow tolerances – up to 100,000 s-1 shear
  • Adjustable shear and variable speed – from high shear to no shear for sensitive ingredients
powder hopper

Significantly reduce air introduced with powder

Patented vibrating powder hopper

The new patented powder hopper vibrates and compacts powder ingredients to remove air. The suspension and spring inside the hopper prevents formation of rat holes – a severe source of air incorporation. The patent-pending switch injector lets you add powder without vacuum for flexible placement. Double switch inlet for minor ingredients enables complex recipes and separation of allergens, etc.
Unique twin-screw pump

Unique twin-screw pump with independent control

  • Optimized twin-screw design
  • Double outlet to optimize counter-pressure
  • Pump inlet integrated into vacuum deaerator to optimize suction conditions
  • Runs well even at low suction pressures without risk of cavitation
  • Allows passage of large particles
  • Handles viscosities from 0 to 2,000 cP
  • Handles up to 6 bar back pressure
  • Enables variable flow from 10-60 cubic metres/hr and runs well even at low flow rate
  • Allows you to place powder handling up to 10 metres from mixer

Explore our High Shear mixer ranges

Tetra Pak High Shear Mixer for beans and spreads

Tetra Pak® High Shear Mixer for beans, spreads

This range of Tetra Pak® High Shear Mixers has specially designed features which allows you to handle chickpeas as well as beans and other vegetables efficiently

Tetra Pak High Shear Mixer

Tetra Pak High Shear Mixer: a complete solution

The Tetra Pak High Shear Mixer is a complete mixing solution solving any problem of lumping or fat separation to produce a homogeneous product.

Tetra Pak High Shear Mixer - Batch unit

Tetra Pak® High Shear Mixer - Batch unit

Tetra Pak High Shear Mixer provides mixing and emulsification of high and low viscous food products and dissolving of powders, in a single process.

Tetra Pak High Shear Mixers for cold emulsions

Tetra Pak High Shear Mixers for cold emulsions

Mixers designed to give you unprecedented flexibility, consistent quality and maximum yield, all at the lowest TCO.

Tetra Pak® High Shear Mixers  B200-300A and B200-300VA

Tetra Pak® High Shear Mixers B200-300A, B200-300VA

Tetra Pak® High Shear Mixer B200-300A and B200-300VA are a simple, closed-top 300-litre batch mixers for efficient production of a wide range of food products.

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