Benefits

The combination of AirTight with the patented Encapt™​ technology enables superior performance and end-product quality combined with a broad operational flexibility – while using up to 40% less energy than other separators​.

By using low pressure and reduced air friction around the separator bowl, Encapt™ cuts the energy consumption of a Tetra Pak® Separator with AirTight technology by 7-9 kW. This improves both operational cost and environmental impact.
 

Encapt™ ​technology is available as an option for:

Tetra Pak® Separator H60, H75, D70, BB45, BB55, BM40, BM50, C40, C50, W50, W60, T45, A16 and WD50.

separator from side

How does it work?

AirTight technology

AirTight technology means gentle mechanical product treatment without air incorporation, which also minimizes the risk of damage to the fat globules.

Click on the film to see how it works.

How does it work?

AirTight technology

AirTight technology means gentle mechanical product treatment without air incorporation, which also minimizes the risk of damage to the fat globules.

Click on the film to see how it works.

Makes the bowl spin more easily

Low pressure = less friction

Our Encapt technology creates low pressure around the spinning bowl, lowering air friction and thereby reducing energy consumption.

Makes the bowl spin more easily

Low pressure = less friction

Our Encapt technology creates low pressure around the spinning bowl, lowering air friction and thereby reducing energy consumption.

How does it work?

Encapt technology

Product manager Ulrika Rehn explains the technology behind Encapt – how we brought outer space into our separators.

How does it work?

Encapt technology

Product manager Ulrika Rehn explains the technology behind Encapt – how we brought outer space into our separators.

Insights

energy savings graph

Up to 40% energy savings

Our AirTight technology means up to 20% less energy consumption as compared to other technical systems. Adding Encapt™ technology cuts that by up to a further 20%. Numbers refer to a production scenario of hot milk skimming at 55 000 l/h including feed and booster pumps

girl drinking milk and smiling

AirTight and Encapt technologies

Today’s energy and environmental concerns call for technology that produces more and consume less AirTight and Encapt™ – a combination of technologies that does exactly that. More for less.

dairy products

Increase operational flexibility

A separator with AirTight technology can handle a wide range of capacities in the same machine with a simple software switch. It can, for example, separate from 20,000 to 70,000 l/h. This is unmatched by any competitor and allows you – for example – to turn your batch cheese process into a continuous whey processing line. Varying speeds = energy savings during CIP. High rotational speed is not always needed, such as during cleaning (CIP). With Tetra Pak® Separators, it is easy to automatically set your CIP bowl speed lower – this allows you to save an additional 2% energy during cleaning.

forest environment icon with forest background

Boost your environment profile

The AirTight separator with Encapt™ technology is our most environmentally sound separator ever produced. Less power Less separation force needed, maximum energy recovery, low friction and efficient co-rotating pumps. Less water Minimal use of make-up and cooling water Less waste Accurate discharges and no overflow

A Tetra Pak Bactofuge unit from the side

Achieving top-quality dairy products with Bacto basics

Bacto basics. Closed Bactofuge units efficiently remove spores and bacteria while also treating the product gently to facilitate premium end-product quality.

A Tetra Pak separator seen from the side

Superior materials for dairy separators

For lower total cost of ownership over the separator’s decades-long life, higher steel grades are a better investment than ordinary grades of stainless steel.

Explore our separation range

Tetra Pak Separator

Tetra Pak® Separator - efficient milk skimming

Tetra Pak® separators ensure high capacity and efficient performance in milk skimming. Smooth product treatment results in greater skimming efficiency etc.

Tetra Pak Clarifier

Tetra Pak® Clarifiers

The main purpose of milk clarification is to remove impurities. Many clarifiers can only be used for either hot or cold milk, Tetra Pak® Clarifiers do both

Tetra Pak Bactofuge unit for spore removal

Tetra Pak® Bactofuge unit for spore removal

Tetra Pak® Bactofuge units are traditionally incorporated in the pre-treatment of cheese milk, where typically butter acid spores are removed

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