Augmentez le rendement et l’efficacité de votre production de fromage frais grâce à une technologie sans moule
La hausse de la demande exerce une pression constante sur votre production pour garantir une qualité constante, optimiser le rendement et respecter les standards d’hygiène les plus stricts, tout en assurant l’efficacité et la rentabilité de vos opérations.
L’Unité de formage de fromage 2.0 Tetra Pak® réunit l’égouttage du lactosérum, ainsi que le formage et le moulage du fromage dans un système entièrement clos et sans moule. Sa technologie brevetée, basée sur le vide, garantit la sécurité alimentaire tout en permettant un débit plus élevé, une meilleure régularité et moins d’arrêts. Grâce à une précision de dosage pouvant atteindre ±1 %, vous bénéficiez d’un meilleur contrôle du rendement, réduisez les pertes et minimisez les gaspillages.
Conçu pour faciliter l’utilisation, ce système simplifie le nettoyage et réduit l’utilisation des ressources, ce qui vous aide à réduire les frais de fonctionnement tout en assurant le bon déroulement de la production. Grâce à une infrastructure prête pour l’automatisation, l’intégration numérique et les futures optimisations basées sur l’IA, vous disposez de tous les atouts nécessaires pour vous développer efficacement et garder une longueur d’avance sur un marché concurrentiel.
Capacité
Jusqu’à 2 600 kg/h
Applications
Fromages frais, tels que le queso fresco, la panela, le minas frescal, le tvarog, la ricotta, etc.
Caractéristiques
Vacuum system
Enables production of several cheese types
The columns are built with an inner perforated tube. When a vacuum is applied inside the column, this creates a downwards flow, compressing the curd. The operator can adjust the degree of vacuum pressure and duration, to remove the exact amount of whey desired. This enables very controlled and stable forming, and allows for the production of a variety of different fresh cheeses.
No mould concept
Reduces weight variation, improves hygiene
Instead of moulds, this unit uses whey drainage and a vacuum system to draw and compress the curds. After cutting, each portion of cut cheese is pressed from beneath, helping to create the exact size, shape and weight of cheese required. The no-mould concept completely eliminates the need for mould cleaning (with its associated economic and environmental costs i.e. water and chemical use) and reduces the risk of bacterial contamination. Manual handling is also reduced – a single operator can handle this machine.
Automatic dosing system
Predictable and equal weight
The dosing system consists of stamps, knives and cups. First the knives are opened, then the cheese moves down and out of the column into the cup. The knives then close to make the cut. Stamps press each cheese from underneath, pushing them up against the knife, and a vacuum is applied to remove any excess moisture. The size of the cheese can be changed simply by moving the position of the stamps inside the cup. The operator can make adjustments via the operator panel, during operation.
Whey collection
Get the most out of the milk
Collecting as much whey as possible has both economic and environmental benefits. More of the raw material is used, reducing waste and ensuring you get the most out of your raw ingredients. While the curd and whey is inside the column, whey is drained first through the perforated walls of the hopper. Removal of whey from the upper section of the column happens naturally, thanks to gravity. In the lower section, more whey is removed, this time by vacuum. During portioning, further whey is sucked off the surface of the cheese, also by vacuum. For certain cheeses, such as panela, an additional whey draining stage takes place as the curd enters the columns.
Hopper & Auger
Even distribution of curds
As the curd and whey falls into the hopper, two augers rotate to draw it into the unit. The speed and direction of the augers is programmed to ensure the curd is evenly spread between all the columns. Having the same amount of product in every column leads to stable and controlled product quality.
