Benefits

Tetra Pak® Rotary Moulder 23 M2  is a high performance ice cream moulding unit with low start up cost

 

Quick facts

Moulding unit for filling ice cream mixture into a mould, freezing and inserting sticks (and can apply a coating)

 

Capacity

Up to 10,000 products/hr

 

Applications

Moulded ice cream, sherbet or fruit juice ices on a stick

rotary moulder 23M2 benefits
Tetra Pak® Rotary Moulder 23 M2

High performance moulding with low start up cost

  • Three layout options make it easy to integrate this moulder into an existing production facility
  • 10,000 products/hr is possible thanks to the mechanically driven linear extractor
  • Handling to a multilane wrapper enhances hygiene
Tetra Pak® Rotary Moulder 23 M2

Features

Superior mould table

Superior mould table

For maximum durability and product safety

Our ice cream moulds are designed, manufactured and quality assured in order to withstand the harsh production environment and stress caused by frequent temperature fluctuations, all without jeopardising product quality and safety.

Extractor tong

Enhances the reliability of your production

This small but vital component takes hold of the ice cream stick and pulls the product up out of the mould. It can adapt automatically to find the stick, and pulled it up with sufficient force to guarantee the product is removed and never dropped. Typically a wear part, this tong has a documented lifetime of approximately 10 years, and is used in both rotary and linear moulding lines.

Linear extractor

Linear extractor

Increases production speed and enhances hygiene

By lengthening the drying time after dipping, this extractor makes dry coating possible. It also enables the use of a multilane wrapper and consequently enhanced hygiene - from laying down the product by only touching the stick.

Mechanical drive 23/27 M2

Mechanical drive 23/27 M2

Enables rapid production - 28 strokes/minute

Designed to perform a precise sequence of movements, the mechanical drive on the extractor gives you reliable cam driven extraction, indexing, dipping and lay down.

Two wrapper options

Two wrapper options

For hygienic product handling

The single lay down is for a gentle and direct lay down into the pocket conveyor, and the gripper only ever touches the stick. The double lay down is for direct transfer to the multilane wrapper. It further enhances hygiene by putting the stick directly onto the wrapping paper without any intermediate steps.

Two single laydown options

Enabling three different line layouts

The grippers can be positioned in two different ways, depending on whether you want the product laid down with the stick facing backwards or forwards. This gives you the flexibility to choose between three different line layouts. It also determines the layout of the singelane wrapper outlet.

Nozzle plate 23/27 M2

Nozzle plate 23/27 M2

Ensures consistent product quality, and low costs

Brine is pumped at -40°C through the nozzles of the nozzle plate, ensuring contact with the entire surface of the mould. This carefully designed process gives the best possible heat transfer effect, making production economical and ensuring reliable product quality.

Adaptable filling 23 M2

Adaptable filling 23 M2

Enables production of a variety of different products

This moulder can be fitted with a volumetric top filler, a time elapse top filler, a time elapse pencil filler and back suction equipment. By changing the filling method (or sequence of filling methods) it is possible - and relatively simple - to produce a variety of products. Pre-set recipes in the automation system recognise and adapt to the filling method that is in place at any given time.

Options

Electric brine heater

Electric brine heater

In the absence of a steam supply

When there is no steam system at the production plant, an electric heater can be placed in the reservoir underneath the tank. This serves to heat the brine, which enables easy extraction from the mould.

Tong surveillance sensor

Tong surveillance sensor

Monitors production and enables rapid corrective action

The sensor checks that a product is always pulled up out of the mould when it should be. If it does not detect a product, the operator is alerted and can make adjustments. To enable the ‘no-product no-wrap’ feature, a signal is sent to the wrapper telling it to wait for a product to arrive rather than creating an empty wrap. All errors are logged and, if they point to the same tong, a replacement can quickly be installed.

Storage carriage

Storage carriage

For storing and transporting mould segments

With the capacity to hold five segments each, these carriages are useful for transporting and storing moulds safely when using another set to create a different product shape. The storage carriage holds the moulds at an angle so the water drains off after cleaning.

Dry coater 23M2

Dry coater 23M2

Prevents stoppages and product waste

Dry coating is a critical process. If not handled correctly it can lead to errors, waste of expensive ingredients and down time. This optional new generation dry coater can be emptied on the fly, enabling production to continue uninterrupted, even if the chocolate is not at exactly the right temperature - such as, during the start-up phase.

ice cream processing line

Small capacity rotary moulding line for 10,000 sticks/hr

Ice cream Product Development Centre

At the Tetra Pak Ice Cream PDC you can experiment with the latest ice cream processing solutions in a complete production environment at semi-industrial scale.

Explore our moulding range

Tetra Pak Linear Moulder 1500 A2

Tetra Pak® Linear Moulder 1500 A2

Tetra Pak® Linear Moulder 1500 A2

Tetra Pak® Linear Moulder 1500 A2 ice cream moulding machine, highest capacity on the market with multilane wrapping

Tetra Pak Rotary Moulder 27 A4

Tetra Pak® Rotary Moulder 27 A4

Tetra Pak® Rotary Moulder 27 A4

A high-speed unit for filling ice cream mixture into a mould, freezing mixture and inserting sticks, with options for dipping in coatings

Tetra Pak Rotary Moulder 27 M3

Tetra Pak® Rotary Moulder 27 M3

Tetra Pak® Rotary Moulder 27 M3

Tetra Pak® Rotary Moulder 27 M3 is a moulding unit for filling ice cream mixture into a mould, freezing and inserting sticks (and can apply a coating)

Tetra Pak Rotary Moulder 35 A2

Tetra Pak® Rotary Moulder 35 A2

Tetra Pak® Rotary Moulder 35 A2

Tetra Pak® Rotary Moulder 35 A2 is a high-speed unit for filling ice cream mixture into a mould, freezing and inserting sticks (can also apply a coating

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