Tetra Pak
  • Solutions

    Tetra Pak end-to-end solutions

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    • Yoghurt blueberries in bowl

      Processing

      Processing solutions and equipment for dairy, cheese, ice cream, beverages and prepared food.

    • three carton packages

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      A complete carton packaging range for consuming fresh products, offering user convenience, easy opening and optimal shelf life.

    • women wearing hololens services

      Services

      Tetra Pak® Services helps you improve your performance, optimize costs and ensure food safety throughout the lifecycle of your operation

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My Tetra Pak
  • Solutions

    Tetra Pak end-to-end solutions

    Solution

    • Yoghurt blueberries in bowl

      Processing

      Processing solutions and equipment for dairy, cheese, ice cream, beverages and prepared food.

    • three carton packages

      Packaging

      A complete carton packaging range for consuming fresh products, offering user convenience, easy opening and optimal shelf life.

    • women wearing hololens services

      Services

      Tetra Pak® Services helps you improve your performance, optimize costs and ensure food safety throughout the lifecycle of your operation

      • Solutions Overview
      • Aseptic Solution
      • Product Development Centers
      • Automation Solution
  • Insights
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Processing
  • Applications
    • Dairy
    • Beverages
    • Ice cream
    • Prepared food
    • Cheese and whey
    • Dairy
    • Beverages
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    • Cheese and whey
  • Equipment
    • TECHNOLOGY AREAS

      • Blending
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    • CHEESE EQUIPMENT

      • Block forming
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    • ICE CREAM EQUIPMENT

      • Extrusion
      • Filling
      • Freezing
      • Handling
      • Inclusion
      • Hardening
      • Moulding
      • Mix preparation
      • Wrapping
      • Secondary packaging
    • TECHNOLOGY AREAS

      • Blending
      • Buffering
      • Carbonization
      • Cleaning-in-Place
      • Dosing
      • Evaporation
      • Extraction
      • Heat Exchangers
      • Homogenization
      • Membrane filtration
      • ​​​​​​​​​​​​​​​​​​​​​​​​Mixing
      • Pasteurization
      • Powder handling
      • Selected Plant Components
      • Separation
      • Spray drying
      • Standardization
      • Sugar dissolving
      • Sugar treatment
      • UHT treatment
    • CHEESE EQUIPMENT

      • Block forming
      • Curd making
      • ​​​​​​​​​​​​​​​​​​​​​​​​​Draining, Cheddaring & Mellowing
      • Draining, Forming & Mould filling
      • Draining, washing & blending
      • Liquid filled cheese
      • Whey handling
      • Cooking and stretching
      • Brining
      • ​​​​​​​​​​​​​​​Pressing
      • Curd blending and buffering
    • ICE CREAM EQUIPMENT

      • Extrusion
      • Filling
      • Freezing
      • Handling
      • Inclusion
      • Hardening
      • Moulding
      • Mix preparation
      • Wrapping
      • Secondary packaging
Home Solutions Processing Equipment Separation Tetra Pak Separator with Encapt™ technology
Tetra Pak Separators with Encapt technology

TETRA PAK® SEPARATORS

WITH ENCAPT™ TECHNOLOGY

The most energy efficient on the market

​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​Tetra Pak® Separators with Encapt™ technology

The most energy efficient high-capacity separators available on the market today​

The combination of AirTight with the patented Encapt™​ technology enables superior performance and end-product quality combined with a broad operational flexibility – while using up to 40% less energy than other separators​.

By using low pressure and reduced air friction around the separator bowl, Encapt™ cuts the energy consumption of a Tetra Pak® Separator with AirTight technology by 7-9 kW. This improves both operational cost and environmental impact.

Encapt™ ​technology is available as an option for:

Tetra Pak® Separator H60, H75, D70, BB45, BB55, BM40, BM50, C40, C50, W50, W60, T45, A16 and WD50.

Girl drinking a glass of milk
A winning combination

AirTight and Encapt™ technologies

Today’s energy and environmental concerns call for technology that produces more and consume less AirTight and Encapt™ – a combination of technologies that does exactly that. More for less.
Energy savings graph.
Advanced engineering

Up to 40% energy savings

Our AirTight technology means up to 20% less energy consumption as compared to other technical systems. Adding Encapt™ technology cuts that by up to a further 20%. Numbers refer to a production scenario of hot milk skimming at 55 000 l/h including feed and booster pumps

Makes the bowl spin more easily

Low pressure = less friction

Our Encapt™ technology creates low pressure around the spinning bowl, lowering air friction and thereby reducing energy consumption.
Download the infographic to see how space inspired us⁠

Makes the bowl spin more easily

Low pressure = less friction

Our Encapt™ technology creates low pressure around the spinning bowl, lowering air friction and thereby reducing energy consumption.
Download the infographic to see how space inspired us⁠

How does it work?

Encapt™ technology

Product manager Ulrika Rehn explains the technology behind Encapt™ – how we brought outer space into our separators.
Read more in our product leaflet⁠

How does it work?

Encapt™ technology

Product manager Ulrika Rehn explains the technology behind Encapt™ – how we brought outer space into our separators.
Read more in our product leaflet⁠
Milk and cream.
Absence of air

Sustained product quality

AirTight technology means that we are not incorporating air into the product during the separation process. This is important for product quality. Air in the product and process could lead to a number of undesirable consequences, such as foam, cavitation, fouling and reduced shelf life.
Read more about product quality here⁠

How does it work?

AirTight technology

AirTight technology means gentle mechanical product treatment without air incorporation, which also minimizes the risk of damage to the fat globules.

Click on the film to see how it works.

How does it work?

AirTight technology

AirTight technology means gentle mechanical product treatment without air incorporation, which also minimizes the risk of damage to the fat globules.

Click on the film to see how it works.
Dairy products.
Varying flow rates and speeds

Increase operational flexibility

A separator with AirTight technology can handle a wide range of capacities in the same machine with a simple software switch. It can, for example, separate from 20,000 to 70,000 l/h. This is unmatched by any competitor and allows you – for example – to turn your batch cheese process into a continuous whey processing line. Varying speeds = energy savings during CIP. High rotational speed is not always needed, such as during cleaning (CIP). With Tetra Pak® Separators, it is easy to automatically set your CIP bowl speed lower – this allows you to save an additional 2% energy during cleaning.
Contact us to get your potential saving calculated.⁠
Cross section of a Tetra Pak Separator
Robust bowl design

Extended operational lifetime

The bowl is constructed of superior corrosion-resistant material as standard (Duplex and Super Duplex) which is more durable than most of competitors standard solutions. Therefore we have no reported corrosion in the installed base.
Read more about longer operational lifetime⁠
Forrest and power, water, waste icons.
The combination of benefits

Boost your environment profile

The AirTight separator with Encapt™ technology is our most environmentally sound separator ever produced.
Less power

  • Less separation force needed, maximum energy recovery, low friction and efficient co-rotating pumps.


Less water

  • Minimal use of make-up and cooling water


Less waste

  • Accurate discharges and no overflow

Related links

Separation A day in a life of a super-efficient dairy separator Why standard steel won’t suffice for dairy separators
How to achieve top-quality dairy products More about separation on Processing insights

Related documents

Encapt™ technology for Tetra Pak Separators product leaflet (pdf) Encapt™ Technology inspired by space infographic (pdf)
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