¿Qué limita su rentabilidad? Tetra Pak® E3/Speed Hyper es una máquina de llenado avanzada diseñada para apoyar su desarrollo, mejorar la eficiencia y ayudarle a cumplir sus objetivos de sostenibilidad.
Su esterilización eBeam permite producir hasta 40 000 envases por hora, lo que le permite alcanzar una mayor producción sin comprometer el rendimiento operativo. Puede reducir el costo operativo y el impacto medioambiental al reducir significativamente el uso de energía, agua y sustancias químicas.
Proteja su inversión con un rendimiento sólido en inocuidad alimentaria, una integración perfecta y una solución de línea completa que minimiza los cuellos de botella. Aumente la capacidad, potencie el crecimiento.
Ventajas
Menores costos operativos
Producción de mayor capacidad
Reduce el impacto medioambiental
Proteja su inversión
Cumpla con los objetivos
Los nuevos envases abren nuevas oportunidades
Capacidades de menor llenado
Estableciendo nuevos estándares en el rendimiento del llenado
Tetra Pak ha lanzado una nueva y revolucionaria máquina de llenado, la Tetra Pak E3/Speed Hyper. No solo es la máquina de envasado en cartón más rápida del mundo; también reduce los costos operativos y los impactos medioambientales.1
Estableciendo nuevos estándares en el rendimiento del llenado
Tetra Pak ha lanzado una nueva y revolucionaria máquina de llenado, la Tetra Pak E3/Speed Hyper. No solo es la máquina de envasado en cartón más rápida del mundo; también reduce los costos operativos y los impactos medioambientales.1
Características
Peroxide-free packaging material sterilization
Clean eBeam technology for sterilizing packaging material
The Tetra Pak® E3 Speed Hyper is a filling machine for aseptic packaging of liquid food, which utilises two eBeam lamps to sterilize the inner and outer parts of the packaging material through the production process. Electron emissions guarantee an equivalent sterilization performance to that of hydrogen peroxide systems.
Magnetic positioning system
Accurate positioning and control of packaging material
Magnetic ink is used to print ‘static marks’ on the material, which are later scanned by readers in the machine. Adjustments to the material’s position are then made automatically through the web position active control (WPAC) and tube positioning active control (TPAC) systems. This gives more consistent filling and forming, better sealing quality, less work and less waste - all of which means better MME and MTBF and lower operational costs.
Primary packaging material detection (ppmd)
Ensures packaging material is compatible with eBeam system
The operator scans a barcode on the packaging material reel in order to confirm that the packaging material is Tetra Pak approved for use with the eBeam sterilization system. If the material is not compatible, an alert message is generated automatically.
Improved jaw system
Supports higher production capacity
The jaw system features additional forming stations (the exact number depends on the package volume in question) and a package extractor. These features enable a controlled transformation of the packaging material (11 packages per second) from a carton tube into individual packages, successful transversal sealing and the safe transport of packages to the final folding unit.
Improved final folding unit
Greater control at high production speeds
This specially designed final folding unit contains two unique features: a synchronizer and a discharger. Thanks to continuous contact with these mechanisms, the packages are fully controlled from the moment they enter the unit until they are released onto the conveyor. The process runs smoothly, with minimal stops and/or waste.
New operator interface
Operators move easily between different machines
One common Tetra Pak interface with a consistent ‘look and feel’ (same colours, symbols and images) makes it possible for operators to move effortlessly from one machine to another. Our new operator panel has a wider screen (16:9) and features intuitive icons for additional functionality and improved usability. User guidance and simplified procedures also reduce the time required to perform different operations.
Dynamic pressurization system
Controlled package forming at high speed
A dynamic pressurization system is used to maintain a constant level of air pressure inside the aseptic chamber. The ability to precisely control pressure in this chamber also means the pressure inside the tube can be regulated, and this is a key factor enabling the correct forming of packages at high speed. Furthermore, the dynamic pressurization system makes it possible to limit module height and maintain manageable dimensions for operators.
New service unit
Easier access to modules for maintenance
The components in the service unit have been redesigned in order to optimise the use of space. A top opening panel and sliding doors improve usability and ease of access for maintenance staff.
Opciones
Headspace by injection
For products that need shaking
The unit consists of a control cabinet, a heating element to sterilize air (or an inert gas) and a nozzle which injects sterile air (or gas) into the product to create a froth. When the froth settles down, it leaves a residual headspace which allows the contents to be shaken. Using this method, products can be filled by weight, so the choice of volumes is wider and underfilling is possible. In addition, headspace makes it easier to open and pour from the package.
Volume rebuilding kit
Switch package production between different volumes
A volume rebuilding kit is a good way to protect your investment over time. Compared to ordering a new line, you can get a new package on the shelves 12 weeks earlier - with an 85% shorter installation time and an 80% lower investment.
Infografía: obtenga los datos principales
La increíble velocidad de la máquina de llenado Tetra Pak E3/Speed Hyper proviene del uso de tecnología de haz de electrones, lo que llamamos esterilización eBeam. Obtenga todos los datos y cifras que necesita para comprender cómo el Tetra Pak E3/Speed Hyper ofrece un valor tan excepcional.
Redefiniendo los recursos
Los productores de alimentos y bebidas enfrentan cada vez más desafíos en la gestión de energía, agua y desechos. Abordar estos desafíos requiere una combinación de tecnología y experiencia en alimentos adaptada a sus operaciones. Nuestra amplia cartera de productos y servicios, respaldada por décadas de experiencia en aplicaciones de alimentos, puede ayudarlo a reducir la energía y el agua que consume y los desechos que produce, ofreciéndole, a la vez, beneficios en los costos.
1. Todas las comparaciones se hacen frente a Tetra Pak® A3/Speed.