¿Cómo puede maximizar su flexibilidad de llenado dentro de un entorno de producción compacto? Tetra Pak® A3/CompactFlex es pequeña, pero resistente, y su diseño compacto puede adaptarse perfectamente dentro de un espacio limitado.
Esta máquina de llenado aséptico ofrece flexibilidad operativa gracias a QuickChange™, lo que permite convertirla fácilmente a más de 20 envases de porción individual diferentes y proteger la inversión con el kit de conversión de volumen (Volume Conversion Kit, VCK) opcional para una mayor flexibilidad de formatos. También cuenta con la capacidad de intercambiar entre materiales de envasado de barrera estándar y a base de papel, sin necesidad de reconstrucción mecánica. El exclusivo proceso aséptico presentado por la FDA garantiza gran inocuidad alimentaria e integridad del producto. Máxima flexibilidad de llenado en mínimo espacio.
Características
Automatic material supply
Uninterrupted production
There's no need to halt production in order to refill with packaging material or strips since both are replaced automatically. Automation also ensures that splices between packaging material reels and strip applications are of consistent, repeatable quality.
Aseptic zone
Ensures aseptic conditions in an economical way
The flow of sterile air needed to maintain aseptic conditions is fully controlled in a closed loop, and designed to auto-correct if deviations occur. The smallness of the aseptic zone leads to savings in the consumption of both power and peroxide.
Deep peroxide bath
For safer packaging material sterilisation
A peroxide bath, as opposed to a spray system, sterilises the packaging material inside and out. A special thermal carpet keeps the peroxide bath at the optimum sterilisation temperature.
Servo driven jaw system
Adding flexibility and reducing waste
Using servo-motors, the jaw system profile is created in a software model rather than mechanically. This facilitates rapid conversion between different kinds of package production. Profiles are optimised to give better looking packages; printed package designs are synchronised to reduce waste.
Improved final folder design
Turning out better looking packages, faster
Packages are released from the machine in an upright position, which simplifies the production process and increases reliability. Servo-motors accelerate the final folding process to give a good package shape and high capacity. They also enable the production flexibility offered by QuickChange and Volume Conversion functions.
iLine automation platform
More reliable production
As the filling machine is an integrated part of the line it communicates with all the other line equipment. Sterilisation, filling and sealing processes are continuously controlled, increasing the output of 'on-target' packages. This feature also enables selectable capacity for compatibility with existing processing or downstream equipment.
Operator interface
Enabling operators to work swiftly and efficiently
Several factors contribute to the easy operation of this filling machine: the Tetra Pak Operator Panel with its intuitive touch screen interface; large windows through which operators can observe production at first hand, and ground level access to essential working parts.
PLMS centre
Operational control and performance analysis
The PLMS centre automatically collects production data from the automation platform. To this, the operator can add his own observations. Improvements in production efficiency can then be made on the basis of the two.
