Benefits

Smart and compact reliability

By combining a small footprint with high production output, the Tetra Pak® Ice Cream Smart Filler A1 is a smart choice for ice cream cups, pints and other small- to medium-sized containers. The design is solid and robust, and the sloping surfaces in stainless steel make the machine hygienic and easy to clean.
 

Quick facts

For filling of ice cream products into cups, cones, squeeze-up tubes and small bulk containers of varying design, shape and size.
 

Capacity

1-wide tub/cup setup: 3 000 products/hour
2-wide cone setup: 7 200 products/hour
2-wide cup heat seal setup: 6 000 products/hour
4-wide cup heat seal setup: 12 000 products/hour
 

Applications

Ice cream, sorbet and water-ice products.

ice cream smart filler

Features

Sturdy stainless steel frame

Sturdy stainless steel frame

Machine quality ensures product quality

The bended and welded one-piece filler frame is the sturdy and solid foundation for a large variety of equipment. No vibration or movement for best product quality and reliable production.

Sealed drive area

Sealed drive area

Separate production and drive areas

The drive area is sealed and separate from the production area – they are on different sides of the frame, which ensures product safety. The lamella index and the lifting station drive system are in a sealed machine cabinet, separated from the production area. As the mechanical linkages and cams are not in the production area, less time is needed for cleaning. The drive area is easily accessible by opening the doors on the back side.

Designed for safety

Designed for safety

Highest level of operator safety

Tetra Pak® Ice Cream Smart Filler A1 fulfills all legal demands on operator safety. During the design and assembly phase, every machine is safety risk-assessed before delivery. The safety guards allow visual inspection during inspection and are made from perforated sheet metal, according to CE regulations. Certain areas have safety switch-controlled doors to allow fast access for troubleshooting or adjustment after stopping the machine.

Minimal need for tools

Minimal need for tools

More production time

Many parts and product size-related equipment can be changed without tools. The lamellas have keyholes that lock to a pin on the chain without use of tools and the equipment only needs a twist by a spanner to be securely fastened onto the machine. Minimal adjustment is needed after changing. There are different programs for each SKU to reduce the time for program settings and adjustments. This means less downtime and more production time.

Plug-and-play mobility

Plug-and-play mobility

Efficient, flexible and mobile

The complete electric control system is placed in the integrated machine cabinet, which is separated from the pneumatic and mechanic cabinet. By connecting utilities like electrical power, compressed air, water and ice cream piping the machine is ready to produce. The machine is on wheels - after a production run, it can be rolled out so the production floor can be used for other purposes.

Cup dispenser and control system

Cup dispenser and control system

Full cup control

The cup dispenser has a precise box-motion gripper and double interlock system to separate all kind of cups and tubs. Even hard-to-separate cups will be dispensed without having to rely on a vacuum system. The cup control system detects the presence of a cup in the lamella and controls downstream equipment like topping, heat-sealing and lidding to reduce the waste of packaging material and possible failures.

Filling and decoration

Filling and decoration

Flexibility – many different product options

Many different filling and decoration units are available, depending on which product you want to produce. You can also run different products in different lanes, and do changeover by just changing machine program.

Heat sealing of lid

Accurate lid sealing for product safety

The lid dispenser places the membrane on the cup with exact precision. The integrated point sealer dot-welds the membrane into place, and the temperature-, pressure- and time-controlled heat sealing heads weld the membrane to the cup and seal the product for highest product safety.

Insights

smartfiller

Smart and mobile efficiency

The Tetra Pak Ice Cream Smart Filler A1 is lightweight and mobile. As it’s on wheels, it’s easy to move to the maintenance area, or simply from one production area to another. Just plug in water, air, power and the ice cream stream, and you’re ready to go. Expect exact output and high production speed – up to 52 strokes with heat sealing.

smartfiller

Durable design

No screws, no nuts, no rubber seals – the Tetra Pak Ice Cream Smart Filler A1 construction is built upon a solid, 6 mm stainless steel frame. The servo drives are easily adjustable, and as they are combined with mechanical linkage it’s easy to spot if anything’s wrong. Operator safety is secured by the locked drive area doors and a safety guard.

ice cream cups

Food safety in focus

The frame is designed for optimal food safety. Drive and production areas are separated, and the machine is easy to clean – there are no pockets or tubular areas where bacteria can grow. And thanks to the carrier wash unit, it is possible to clean the Tetra Pak® Ice Cream Smart Filler A1 in production mode.

Ice cream Product Development Centre

At the Tetra Pak Ice Cream PDC you can experiment with the latest ice cream processing solutions in a complete production environment at semi-industrial scale.

Explore our ice cream filling range

Tetra Pak Ice Cream Filler A3

Tetra Pak® Ice Cream Filler A3

Highest flexibility at the lowest total cost of ownership with Ice cream filler A3. And no more soggy cones, the filler provides the exact amount of chocolate..

Tetra Pak Ice Cream  Robot Filler M1

Tetra Pak® Ice Cream Robot Filler M1

Tetra Pak Ice Cream Robot Filler M1 is an advanced, semi-automated unit for filling ice cream tub products with flexible, artisan-like patterns.

Tetra Pak Lid Unscrambler unit A1

Tetra Pak® Lid Unscrambler unit A1

The Tetra Pak® Lid Unscrambler unit A1 has a robust stainless steel design, a high level of automation and provides easy and ergonomic loading of lids.

Tetra Pak Ice Cream Choice Filler A1

Tetra Pak® Ice Cream Choice Filler A1

Fully automatic system for filling and decorating ice cream, sorbet and water-ice into cups, cones, tubs/family packs and other containers.

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