Información rápida
El sistema de manipulación de moldes Tetra Pak® es una solución avanzada que se utiliza para el prensado y conformado de quesos semiduros y duros en prensas cerradas con un sistema completo de manipulación de moldes y tapas.
Principio de funcionamiento
Los bloques de cuajada, que salen del equipo de conformado mediante el escurrido, se recolectan en un molde. Después de que el colocador de tapas cubre el molde con una tapa, los moldes se transportan a la sección de prensado final en configuración cerrada donde se presiona el bloque de cuajada para dar forma al queso y formar una corteza uniforme alrededor del queso mediante una fuerza de prensado que aumenta gradualmente. En la etapa final de la sección de prensado, los quesos se desmoldan en la línea de desmolde y se transportan a un sistema de salmuera. Los moldes y las tapas se dan vuelta antes de limpiarlos con la máquina de enjuague y están listos para volver a utilizarse.
El sistema de manipulación de moldes Tetra Pak es controlado por un PLC. Las prensas finales cerradas se limpian en su lugar.
Aspectos destacados
- Diseño higiénico
- Proceso de producción totalmente automatizado y controlado
- Flexibilidad para prensar quesos de diferentes formatos y tamaños en el mismo equipo
Capacidad:
Hasta 100 t/día
Aplicaciones:
Queso semiduro
Speed and flexibility
- Flexibility to press cheeses of different shapes and sizes on the same equipment
- Hygienic production environment - consistently high-quality product
- Maximum uptime, thanks to shorter cleaning cycles
Características
Multiple mould formats
Easy switch
Flexible Mould Handling systems are available if you want to produce cheeses of different shapes. The mould handling including the Laude moulds areas designed in such a way to handle different mould types in one Mould Handling system. Cheese mould types what are not in production can be stored in the storage unit.
Individual pressing
Full control over the pressing process
In this system, the pressing plates are activated by individual pneumatic cylinders. This means that each cheese receives the same pressing force, resulting in an even end product quality.
Enclosed presses
Shorter cleaning time
The presses are enclosed, which helps maintain a stable production environment with regard to temperature, moisture and hygiene. For cleaning, all the moulds are removed from the line and stored separately. The enclosed presses make it possible to employ efficient CIP cleaning – which maximizes uptime.
Dual-level cleaning tunnel
Ensures cleanliness of moulds and lids
The moulds and lids are conveyed into the cleaning unit after each use. The cleaning process begins with pre-rinsing, using water from the previous final rinsing. Main cleaning then takes place, maintaining a stable temperature and concentration of cleaning agents. The last step is final rinsing with fresh water, to ensure that all the detergent is removed. This water is then led back to the start of the cycle for use in the next pre-rinse – thereby reducing water consumption. The tunnel itself is cleaned after each production cycle. The capacity of the cleaning tunnel is adapted to match line capacity.
Mould storage unit
Convenient, safe storage of sets
When the equipment needs to be cleaned or when different mould formats are being used, the moulds are removed and stored in this unit. Built on several levels, this storage unit makes efficient use of the space in your plant. And with one shelf per level, the moulds are kept safe.
