Wide range of applications. Sweet soy sauces

Sesame sauces, barbeque sauces

Exceptional performance in sauce production with Tetra Pak®

Technological leadership across the board

  • Mixing, blending and formulation
  • Heat Treatment
  • Evaporation, spray drying and powder handling

Serving up food application expertise

  • Batch and continuous production
  • Smooth and particulate products
  • Low to high viscosities
  • Wet and dry products
  • Ambient, chilled and frozen products

Enabling future-proof production solutions

  • Meet investments levels and profitability needs
  • Meet requested functionality
  • Draw upon reusable key units and design elements
  • Are based on best engineering practice
  • Deliver validated performance
  • Gives flexibility to respond to changing production complexity

Sauces – adding that something extra to any dish

Warm or cold, sweet or salty – most dishes are better with sauce. With pre- prepared cooked sauces, it’s easy to add that something extra to your food.

A variety of packaging solutions
Pre-prepared cooked sauces in Tetra Pak® carton packages are convenient, safe and quick to serve.

Sauces – adding that something extra to any dish

Warm or cold, sweet or salty – most dishes are better with sauce. With pre- prepared cooked sauces, it’s easy to add that something extra to your food.

A variety of packaging solutions
Pre-prepared cooked sauces in Tetra Pak® carton packages are convenient, safe and quick to serve.

WHAT OUR SOLUTIONS DO FOR YOU


Sauce plays very different roles in cooking. Whether it’s added to food as it cooks or drizzled over a dish, sauce makes dry ingredients look and taste great. The colour these condiments bring to the table also adds visual appeal. Sauce can come cold, like mayonnaise and ketchup, warm like gravy or béchamel and then there are the classic favourites for steak and fish including Béarnaise and Hollandaise sauce.
 

1. IMPROVE PERFORMANCE

Better capacity at lower costs at Assan Foods

Thanks to new mixing technology from Tetra Pak, Turkish Assan Foods has increased its production capacity and other condiment sauces, and reduced its operating costs.
What shelf life do you want for your brand of hummus

Quantum Heat Exchanger Calculator Tool

The complexity of selecting a tailor-made tube heat exchanger is made simple by Quantum. This software tool doesn’t just do thermal calculations, it designs the unit down to the last nut and bolt, based on your specific requirements.

Quantum is a selection and design tool for the complete range of Tetra Pak® Tubular Heat Exchangers including product-to-product (P2P) designs. It is based on knowhow compiled over more than 20 years by Tetra Pak. Just as an example, it can import data from Tetra Pak’s database containing readings for 8,000 different fluids used in the food industry.

2. FUTURE-PROOF PRODUCTION & TRENDS

We create your optimal sauce production solution, with competitive and guaranteed performance, to meet your needs and enable you to meet growing demands from retailers, food services, industrial customers and consumers.

Based on our specialised food production and technology expertise, our solutions enable you to produce a wide range of sauces – from mayonnaise, ketchup and dressings, to pasta sauces and soya-based sauces. We enable your flexibility in packaging and processing options, whether it is for chilled or ambient distribution that is smooth or a sauce featuring particulates.

Growing trends in sauce production

  • More natural products – with fewer additives and preservatives
  • Minimised fat content with maximum taste
  • High quality sauces that bring culinary tradition to the dinner table
  • Greater variety of convenient meal component sauces such as pasta sauces, cooking sauces and curry pastes that save time in from-scratch cooking

3. LINE SOLUTIONS & KEY ENABLERS 

Best-practice Line Solutions for Table Sauces

Best-practice Line Solutions

We believe that your optimal solution is one that matches your specific production needs today and for the future – to make you more innovative, more effective and more competitive. And we believe that this optimal solution is born in applying our vast knowledge and complete range of innovative technology for food production in a close partnership with you.​
Download – Best-practice lines for sauces

Batch​ Sauces Line

This line handles the production of emulsified sauces, high viscous pastes and particulate sauces (up to Ø9 mm). It allows you to produce a greater variety of safe, high quality sauces – from cheese sauce to mayonnaise – with fresh homemade taste and colour. The recipe-specific shear rate in mixing and optimised heat treatment achieves desired product characteristics with high production efficiency. Our line enables production with exceptional quality, versatility and efficiency.​​​
Download PD leaflet - Tetra Victenso™ batch line

Continuous Sauces Line

This line handles production of smooth to small particulate sauces. It allows you to produce a broad range of sauces – natural products without preservatives or additives, with minimised fat content and maximised taste. The recipe-specific shear rate in mixing and optimised heat-treatment achieves the desired product characteristics with high production efficiency. Our line enables safe production with exceptional quality, versatility and efficiency.​
Download PD leaflet - Tetra Victenso™ continuous line

Continuous Particulate Sauces Line

This line handles particles up to Ø25 mm with excellent particle integrity. It allows you to produce a greater variety of products – from smooth sauces to chunky meal component sauces – that save time in from-scratch cooking. Gentle processing prevents the breakdown of particle shape and maintains even distribution. The recipe-specific shear rate in mixing, gentle blending of particles and optimised temperature program achieves the desired product characteristics. Our line enables safe production with exceptional versatility, quality and efficiency.​
Download PD leaflet - Tetra Victenso™ continuous particulate line

Continuous Smooth Sauces Line

This line handles the production of smooth products. It meets demands for a greater variety of safe, wholesome sauces with delicious homemade taste – sauces that bring culinary tradition to the dinner table. The direct heating technology achieves instant heating and cooling, which minimises heat load and preserves the fresh taste. Our line enables safe production with exceptional quality and efficiency.
Download PD leaflet - Tetra Victenso™ continuous smooth line

Line Solution Key Enabler: High Shear Mixer

Tetra pak high shear mixer r200-800v

Tetra Pak® High Shear Mixer

Fast and reliable ingredients mixing


A complete mixing solution, the efficient mixing system reduces mixing time and produces homogeneous and lump-free products of superior quality, easily adaptable to a wide variety of ice cream recipes and enable quick and easy product changes.


Designed to give you unprecedented flexibility, consistent quality and maximum yield, all at the lowest TCO. Our range of high shear mixers greatly increases the efficiency for sauce production – saving time and energy and ensuring that costly ingredients are fully utilized. Quality parameters such as appearance, taste and mouthfeel are tightly controlled, so you can precisely replicate an existing product, and produce it at a lower cost.​


Capacity: 5,000 – 40,000 l/hr


Applications: Perfect for all kinds of mayonnaise, cold emulsion sauces, dips and dressings.

Tetra pak high shear mixer r200-800v

Features

•  Dynamic HS mixing head

Patented technology gives full control over product quality parameters allowing high and low shear mixing in the same process


•  Double-shaft agitator

Ensures a homogenous end-product regardless of viscosity


•  Unique mixer design

Ingredient introduction 4-5 faster than standard equipment via the main body of the mixing vessel rather than the mixing head.


•  Vacuum System

Allows rapid ingredient introduction and product deaeration

Tetra pak high shear mixer r200-800v

Options

  • Multi-Stage Head
  • Twin-screw pump
  • Control of ingredient inlet and product outlet
  • Bin lifter
  • Pressure Vessel
  • Direct steam injection
  • Vibrating powder hopper

4. RESOURCES

Marinated success

So Good Foods needed the perfect end result when making the 20 different sauces and marinades in its product portfolio.

So, they invested in a Tetra Pak® High Shear Mixer, an all-in-one solution for heating, cooking, cooling and mixing.

Optimised mixing using CFD

Along with the knowledge of food industry processes, Tetra Pak uses CFD, computational fluid dynamics, to simulate flows while designing mixers. This guarantees improved performance even when mixing highly viscous fluids.

The ketchup effect

Ketchup has long been one of the world’s favourite sauces, but it can be tricky to produce, partly due to the abrasiveness of the main ingredient – tomatoes. But homogenisers can help food producers tackle the challenges of ketchup production.