Desserts and fruit preparations – sweet sensations
Many people love the luxury of ending their meal with a sweet dessert. But with a growing health trend, there’s demand for nutritional, slim-line desserts with low fat content.
Puddings, mousse, jellies, compotes and sauces. The dessert market is growing rapidly. Many new product concepts are landing on the shelves, where ready-to-serve single portions are particularly popular.
Puddings, mousse, jellies, compotes and sauces. The dessert market is growing rapidly. Many new product concepts are landing on the shelves, where ready-to-serve single portions are particularly popular.
Desserts and fruit preparations – sweet sensations
Many people love the luxury of ending their meal with a sweet dessert. But with a growing health trend, there’s demand for nutritional, slim-line desserts with low fat content.
Puddings, mousse, jellies, compotes and sauces. The dessert market is growing rapidly. Many new product concepts are landing on the shelves, where ready-to-serve single portions are particularly popular.
Puddings, mousse, jellies, compotes and sauces. The dessert market is growing rapidly. Many new product concepts are landing on the shelves, where ready-to-serve single portions are particularly popular.
WHAT OUR SOLUTIONS DO FOR YOU
Depending on the type of product you are producing, you may need specialist equipment with an extremely high level of hygiene. We have processing solutions that handle everything from simple to complex recipes from bakery fillings and custards to rice-based or aerated desserts.
1. IMPROVE PERFORMANCE
Orkla foods - Biggest in the Nordic region
Orkla Foods makes 18,000 tonnes of jam, marmalade and sauce every year. Five new customised Tetra Pak® Food Processors are making production more flexible and maintenance easier than ever before.
2. DESSERT APPLICATION & TRENDS
DESSERT LINE SOLUTIONS
Best Practice Line Solutions for Desserts
Best-practice Line Solutions
We believe that your optimal solution is one that matches your specific production needs today and for the future – to make you more innovative, more effective and more competitive. And we believe that this optimal solution is born in applying our vast knowledge and complete range of innovative technology for food production in a close partnership with you.
Download – Best-practice lines for desserts
Desserts - Batch Line
This line handles production of emulsified, high viscous and small particulate desserts. It allows you to produce a greater variety of high quality desserts – from puddings and custards to bakery fillings – with fresh homemade taste and colour. The recipe-specific shear rate in mixing and optimised heat treatment achieves the desired product characteristics. Our line enables production with exceptional quality, versatility and efficiency.
Download PD leaflet - Tetra Victenso™ batch line
Desserts - Continuous High-Viscous Desserts Line
This line handles production of smooth, high viscous products. It allows you to produce a greater variety of products that taste homemade – such as jellies, custards and puddings without preservatives or additives and with minimised fat content and maximised taste. The recipe-specific shear rate in mixing and optimised heat treatment with high product velocity achieves the desired product characteristics. Our line enables robust, safe production with exceptional quality, versatility and efficiency.
Download PD leaflet - Tetra Victenso™ continuous high viscous line
Desserts - Continuous Rice and Desserts Line
This line handles production of a wide variety of high viscous desserts, including particulate rice desserts. It allows you to produce natural products without preservatives or additives and rice desserts with a naturally bright white colour, homogenous consistency and texture and maximised taste. The recipe specific cooking time achieves the desired product characteristics thanks to optimised heat treatment and accurate in-line rice dosing. Our line enables production with exceptional quality, versatility and efficiency.
Download PD leaflet - Tetra Victenso™ continuous rice and desserts line
Desserts - Continuous Smooth Desserts Line
This line handles production of smooth desserts. It meets demands for a greater variety of safe, wholesome desserts with delicious homemade taste. The recipe-specific shear rate in mixing and the direct heating and cooling technology – which minimises heat load and preserves the fresh taste – achieves the desired product characteristics. Our line enables safe production with exceptional quality and efficiency.
Download PD leaflet - Tetra Victenso™ continuous smooth line
Desserts - Continuous Desserts Line
This line handles production of smooth to small particulate products. It allows you to produce a broad range of desserts – natural products that taste homemade without preservatives or additives, with minimised fat content and maximised taste. The recipe-specific shear rate in mixing and optimised heat treatment achieves the desired product characteristics. Our line enables safe production with exceptional quality, versatility and efficiency
Download PD leaflet - Tetra Victenso™ continuous desserts line
3. FRUIT PREPARATION APPLICATIONS & TRENDS
FRUIT PREPARATION LINE SOLUTIONS
Best Practice Line Solutions for Fruit Preparations
Best-practice Line Solutions
Our optimal solutions for fruit preparation production match product requirements with equipment, which we build and configure based on your recipes and needs and ensure the right composition of ingredients and processing parameters with competitive, guaranteed performance. Efficient dispersion of powders, gentle blending of fruit particles, efficient sugar penetration and efficient heat treatment meet your needs and enable you to meet growing demands from industrial customers as well as retailers and consumers.
Download – Best-practice lines for fruit preparations
Fruit Preparations - Batch Particulate Line
This line handles particles up to Ø25 mm with excellent particle integrity. It allows you to produce a greater variety of safe, high quality fruit preparations – from jams to fruit fillings – with fresh homemade taste. It handles frozen fruit efficiently while preserving its quality. Gentle blending prevents the breakdown of particle shape and maintains even distribution. Optimised blending, sugar penetration and heat treatment achieves the desired product characteristics. Our line enables state-of-the-art batch production with exceptional quality and versatility.
Download PD leaflet - Tetra Victenso™ batch particulate line
Fruit Preparations - Continuous Line
This line handles production of smooth to small particulate products. It allows you to produce a broad range of fruit preparations – natural products that taste homemade, without preservatives or additives, and with less sugar and maximised taste. The recipe-specific shear rate in mixing and optimised heat-treatment achieves the desired product characteristics with high production efficiency. Our line enables safe production with exceptional quality and efficiency.
Download PD leaflet - Tetra Victenso™ continuous line
Fruit Preparations - Continuous Particulate Line
This line handles particles up to Ø25 mm with good particle integrity. It allows you to produce a greater variety of fruit preparations – natural products without preservatives or additives – with homogenous texture, tasty fruit pieces and fresh taste. It handles frozen fruit efficiently while preserving its quality. Gentle blending of particles and the optimised temperature program achieves the desired product characteristics. Our line enables safe production with exceptional versatility, quality and efficiency.
Download PD leaflet - Tetra Victenso™ continuous particulate line
4. KEY ENABLERS
Line Solution Key Enabler: Heat Exchanger
Tetra Pak® Coiled Heat Exchanger
Tetra Pak® Coiled Heat Exchanger Maximize versatility and efficiency in heat treatment
A new generation coiled tubular heat exchanger designed to provide efficient heating and cooling of low to high viscous and smooth to particulate products.
- Achieve unmatched product versatility
- Secure excellent product quality and particle integrity – with uncompromising food safety
- Maximize production and operational efficiency
Capacity: Product pressure up to 300 bar, media pressure up to 10 bar, media design temperature 165 deg C.
Applications: Ideal for an extensive range of products – from smooth, high viscous sauces and dairy desserts to chunky soups and jams with tasty fruit pieces up to 25 mm in diameter.
Features
• High pressure rating up to 300 bar enables high capacity of high viscous products
• Coiled mono-tube with only one inlet and one outlet connection ensure gentle mechanical treatment
• Floating end through the bottom flange secures high hygiene and easy maintenance
• Coiled mono-tube with only one inlet and one outlet connection ensure gentle mechanical treatment
• Floating end through the bottom flange secures high hygiene and easy maintenance
Options
Energy recovery feature that can cut energy consumption by up to 47%; saving up to 2,800 tons of steam, up to 2,600 megawatt hours on utility water and electricity and reduce carbon footprint up to 23% per year
Tetra Pak® Indirect UHT unit PFF
with scraped surface heat exchanger
First-class food through first-class knowledge
Continuous, gentle indirect UHT treatment unit with scraped surface heat exchanger for viscous products, with or without particles, that keeps sensitive product in motion
- High and consistent product quality and uncompromising food safety
- Supreme flexibility and future proof
- Low operating cost
Capacity: 1,000-1,500 l/h, others on request
Applications: Rice puddings and desserts
Features
• Inline blending ensures product quality with particles continuously and evenly distributed throughout the product to give exactly the right texture and colour
• Advanced recipe handling for safeguarding product quality with Tetra Pak’s advanced automation system, cooking time, cooking temperature and filling temperatures and all be pre-set – minimizes the risk of human error
• Tangential inlet for product handling allows the product to flow naturally through the heat exchanger
• Built in scrapers ensure uniform heat transfer and prevents the product from fouling and thereby avoids a burned taste Integrated rotor lift
• Integrated rotor lift facilitates inspections and maintenance which is easily operated with a handle at side of unit
• Advanced recipe handling for safeguarding product quality with Tetra Pak’s advanced automation system, cooking time, cooking temperature and filling temperatures and all be pre-set – minimizes the risk of human error
• Tangential inlet for product handling allows the product to flow naturally through the heat exchanger
• Built in scrapers ensure uniform heat transfer and prevents the product from fouling and thereby avoids a burned taste Integrated rotor lift
• Integrated rotor lift facilitates inspections and maintenance which is easily operated with a handle at side of unit
Line Solution Key Enabler: Food Processor
Tetra Pak® Food Processor
Multi-functional processing equipment for prepared food.
• The Tetra Pak® Food Processor achieves efficient processing of low to high viscous and smooth to particulate products. Suitable for batch production or product pre-treatment in a continuous line
• Ingredients quality maintained thanks to gentle treatment
• One machine to thaw, blend, deaerate, evaporate and cool product
Capacity: 300, 1200, 2500 l/batch
Applications: Fruit preparations, stews, vegetable dishes, soups and sauces with particles as well as desserts including rice product
Download - Tetra Pak® Food Processor
• The Tetra Pak® Food Processor achieves efficient processing of low to high viscous and smooth to particulate products. Suitable for batch production or product pre-treatment in a continuous line
• Ingredients quality maintained thanks to gentle treatment
• One machine to thaw, blend, deaerate, evaporate and cool product
Capacity: 300, 1200, 2500 l/batch
Applications: Fruit preparations, stews, vegetable dishes, soups and sauces with particles as well as desserts including rice product
Features
- Suitable for many different products due versatile design which provides gentle treatment and perfect blending for high consistent product quality
- Flexible control system provides choice of batch or continuous production
- Minimized air incorporation and particle damage due to the horizontal helix-shaped agitator design which provides gentle processing of larger particles and provides even distribution of particles
- The geometry of the horizontal tank is designed in such a way that the ratio between product volume and heating area is optimized. This is valid irrespectively of the actual product volume used, 1/2, 3/4 or full.
- High and repeatable product quality due to recipe management which can be pre-set but also adjusted during production if necessary – by authorized operators
5. RESOURCES
R&R Ice cream - the topping of success
R&R Ice Cream brings tasty ice cream in sticks, cones, sandwiches, bars and tubs to European consumers. When the company started to produce its own sweet sauces with 2 mixing lines from Tetra Pak, it gained better quality control, flexibility and lower costs.
Orkla foods - Biggest in the Nordic region
Orkla Foods makes 18,000 tonnes of jam, marmalade and sauce every year. Five new customised Tetra Pak® Food Processors are making production more flexible and maintenance easier than ever before.
