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Home Tetra Pak Food Solutions Prepared Food Processing Mayonnaise Dressings

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PREPARED FOOD APPLICATIONS   |   WEBINARS  |   RESOURCES   |   SUBSCRIBE   |   CONTACT US

MAYONNAISE & DRESSINGS

Wide range of applications. Classic mayo

Low fat mayo. Others

Optimal solutions that enable you to unleash your innovation

Exceptional perfromance

We guarantee the performance we promise, with key performance indicators based on your production scenario and cov­ering for example:

  • Particle integrity
  • Product losses
  • Production time
  • Product changeover time
  • CIP cycle time
  • Temperature stability
  • Capacity stability

Unleash your innovation in product development centers

  • Ten PDCs worldwide at your service
  • Highly flexible industrial pilot-plant facilities
  • Cost-effective product trials and in-house tests
  • Experienced food technologists and engineers
  • Processing, packaging and powder handling equipment
  • Global experience and application expertise
  • Close collaboration, full confidentiality

Customised service solutions

We provide customized service solutions to maximize your operational excellence, minimize your cost and environmental impact, and ensure the right product quality every time, throughout the lifecycle of your operation.

The magic inside our Tetra Pak® High Shear Mixer for cold emulsions

Our new range of high shear mixers greatly increases the efficiency of mayonnaise and cold emulsion production – saving time and energy and ensuring that costly ingredients are fully utilized. Quality parameters such as appearance, taste and mouthfeel are tightly controlled, so you can precisely replicate an existing product, and produce it at a lower cost.
Achieve high efficiency production today. Contact us for more information⁠

The magic inside our Tetra Pak® High Shear Mixer for cold emulsions

Our new range of high shear mixers greatly increases the efficiency of mayonnaise and cold emulsion production – saving time and energy and ensuring that costly ingredients are fully utilized. Quality parameters such as appearance, taste and mouthfeel are tightly controlled, so you can precisely replicate an existing product, and produce it at a lower cost.
Achieve high efficiency production today. Contact us for more information⁠

WHAT OUR SOLUTIONS DO FOR YOU


Mayonnaise is a cold sauce with a thick texture and a rich flavour – an oil-in-water emulsion containing vegetable oil, egg yolks and spiced water. The sauce is used as spreads on sandwiches and burgers, the creamy base in cold salads, dip for French fries and much more.

Consumer preferences for taste, texture and appearance vary considerably and are highly dependent on country and region, with traditions in some cases extending back for 250 years. As a result, the mayonnaise variants in production are numerous. Add the web of local codes for naming, labelling and formulation and throw in ever-changing consumer trends, and the challenges of mayonnaise producers become obvious.
 

1. IMPROVE PERFORMANCE

Fully automated, advanced mixers for quality mayonnaise and dressings at Salsa Rica​​

Staff is simply not needed to set up and control the mixing solutions that give Salsa Rica perfect, gleaming mayonnaise, batch after batch.​​​
Salsa Rica customer case

Getting the right taste and texture

It is certainly not a trivial task to predict mayonnaise texture and appearance, as these parameters are influenced not only by ingredient types and composition, but also heavily by the processing method, equipment type and scale of production. However, Tetra Pak has developed a prediction tool to optimize mayonnaise production methods and offers specialized equipment that can be tuned to different modes of production. We can help convert your emulsified sauce processes from trial-and-error activities that require a lot of resources into a systematic, efficient and measurable portfolio of processes.
Contact us to see how we can help you⁠⁠
Mayonnaise bowl and egg yolk on table

2. FUTURE-PROOF PRODUCTION & TRENDS

The challenge for producers is to keep up with these trends and to respond quickly. You need to be innovative to stay competitive. Managing numerous types of ingredients and combinations accurately for consistent quality is key. It requires process solutions for ever-changing recipes while providing safe and shelf-stable products. Additionally, you need to be able to accurately predict and control the quality of the product.

Growing trends in mayonnaise and dressings

Thanks to our technological expertise on mayonnaise and dressings, we can manage ingredient handling and guide you how to standardize premixes in your mayonnaise plant. We assist in increasing your capacity and show you how to get the most out of your ingredients.

Expertise on how to standardize premixes gives you:


  • Consistent product quality
  • Saves ingredients with accurate dosing
  • Saves time for the operator
  • Ensures nonstop production with automatic dosing
  • Full traceability and advanced data logging and production reports

3. LINE SOLUTIONS & KEY ENABLERS 

Best-practice Line Solutions for Mayonnaise & Dressings

Best-practice Line Solutions for Mayonnaise & Dressings

Best-practice Line Solutions

We believe that your optimal solution is one that matches your specific production needs today and for the future – to make you more innovative, more effective and more competitive. And we believe that this optimal solution is born in applying our vast knowledge and complete range of innovative technology for food production in a close partnership with you.​
Download – Best-practice lines for mayonnaise & dressings⁠
Mayonnaise batch production cold emulsion

Batch​ Production Cold Emulsion Line

This line allows you to produce a great variety of safe, high quality cold emulsions – from mayonnaise to salad dressings, all with fresh homemade taste and colour. The recipe-specific shear rate in mixing achieves desired product characteristics consistently. Our line enables production with exceptional quality, versatility and efficiency.
Semi Batch Production with Part Products Pasteurisation Line

Semi Batch Production with Part Products Pasteurisation Line

This line brings mayonnaise and dressings to the next quality level. It allows you to produce natural products without preservatives or additives, with minimised fat content and maximised taste. The recipe-specific shear rate in mixing and optimised heat-treatment achieves the desired product characteristics with high production efficiency. Our line enables safe production with exceptional quality, versatility and efficiency.
Continuous production with end product pasteurisation line

Continuous Production with End Product Pasteurisation Line

This line allows you to produce higher complexity products: low fat recipes, no preservatives, including particles. Gentle processing prevents the breakdown of particle shape and maintains even distribution. The recipe-specific shear rate in mixing, gentle blending of particles and optimised temperature program achieves the desired product characteristics. Our line enables safe production with exceptional versatility, quality and efficiency.
Achieve smooth and homogenous products, contact us for more information ⁠

Line Solution Key Enabler: High Shear Mixer

Tetra Pak® High Shear Mixer

Tetra Pak® High Shear Mixer

Fast and reliable ingredients mixing


A complete mixing solution, the efficient mixing system reduces mixing time and produces homogeneous and lump-free products of superior quality, easily adaptable to a wide variety of ice cream recipes and enables quick and easy product changes.


Capacity: 5,000 – 40,000 l/hr


Applications: Perfect for all kinds of mayonnaise, cold emulsion sauces, dips and dressings.

High Shear Mixer Dedicated to Cold Emulsions

Designed to give you unprecedented flexibility, consistent quality and maximum yield, all at the lowest TCO. Our range of high shear mixers greatly increases the efficiency of mayonnaise and cold emulsion production – saving time and energy and ensuring that costly ingredients are fully utilized. Quality parameters such as appearance, taste and mouthfeel are tightly controlled, so you can precisely replicate an existing product, and produce it at a lower cost.​
Tetra pak high shear mixer r200-800v

Features

•  Dynamic HS mixing head

Patented technology gives full control over product quality parameters allowing high and low shear mixing in the same process

•  Double-shaft agitator

Ensures a homogenous end-product regardless of viscosity

•  Unique mixer design

Ingredient introduction 4-5 faster than standard equipment via the main body of the mixing vessel rather than the mixing head.

•  Vacuum System

Allows rapid ingredient introduction and product deaeration

Tetra pak high shear mixer r200-800v

Options

  • Multi-Stage Head
  • Twin-screw pump
  • Control of ingredient inlet and product outlet
  • Bin lifter
  • Pressure Vessel
  • Direct steam injection
  • Vibrating powder hopper
Find out more about different applications for our mixers⁠

4. RESOURCES

3 global food trends and the challenges they pose for mayonnaise producers

Food trends are changing all the time, so what does that mean for mayonnaise producers? Find out in this useful guide.
Download infographic⁠
Sauces and dip in bowl

Everything you need to know about high-quality mayonnaise

What does “quality” mean when it comes to mayonnaise, and how do you achieve it? Here’s what you need to know.
Sign up to download whitepaper⁠
Girl spreading mayonnaise on bread

Fully automated, advanced mixers for quality mayonnaise and dressings at Salsa Rica​​

Staff is simply not needed to set up and control the mixing solutions that give Salsa Rica perfect, gleaming mayonnaise, batch after batch.​​​
Sign up to download customer case⁠
Salsa Rica customer case

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