Avantages
Tetra Pak® Continuous Sugar Dissolver dissout en continu le sucre cristallisé dans l’eau jusqu’à une concentration de 65° Brix. La solution de transport hydraulique minimise vos coûts d’investissement et d’exploitation et vous permet de placer votre Tetra Pak Continuous Sugar Dissolver de manière plus flexible dans la configuration de votre usine. De plus, notre technologie d’injecteur et de mélangeur à jet radial brevetée permet d’abaisser les températures de dissolution, et donc de réduire la consommation d’énergie ainsi que les coûts de 25 %. Et vous obtenez la garantie d’une précision Brix pour un dosage exact, tout en assurant un développement durable sur le long terme.
Capacité :
Capacités de production de 7 000, 15 000 et 25 000 litres par heure.
Applications courantes :
Pour des utilisations dans la production de :
- Boissons plates
- Boissons gazeuses sans alcool
- Ketchup
- Confiture
- Produits de confiserie
- Produits laitiers formulés
- Et plus encore
Smart, flexible solution with hydraulic conveying
• Minimise investment and operational costs with smart hydraulic sugar conveying solution
• Flexibly place your Tetra Pak® Continuous Sugar Dissolver for more flexible plant layout
• Reduce energy consumption and cost by 25% with lower dissolving temperature
• Get guaranteed °Brix accuracy for exact dosing
Caractéristiques
Injector technology
Immediate wetting at point of entry
Our patented injector enables hydraulic conveying, but it also reduces energy consumption overall. Due to the immediate wetting of sugar and the high turbulence as soon as the sugar touches the water stream. The unique design allows us to create a vacuum due to the Venturi effect, so sugar is sucked into the mixer at the point of entry. When sugar is poured into the top of a tank, undissolved sugar can sink to the bottom and lead to clogging over time. Our innovative injector and radial jet mixer technology avoid clogging and enable fast in-feed of sugar.
Radial jet mixer technology
Minimises energy consumption
Once the sugar has passed the injection point, it is conveyed hydraulically to the radial jet mixer nozzle, which provides enough turbulence for agitation inside the tank to keep the sugar crystals in abeyance and dissolve them efficiently. This avoids the disadvantages of a mechanical agitator, which increases air incorporation to create foaming. This allows us to lower the dissolving temperature and, thus, the energy consumption. Particles do not sink and collect at the bottom because of the turbulence created by the nozzle. It’s also reassuring to know that the nozzle does not create high shear. This helps to preserve product quality.
Flexible integration and placement
Hydraulic conveying enables flexibility in layout
Hydraulic conveying lets you locate sugar feeding points independently from where your dissolver is located. This lets you handle several types of feeding equipment. It’s equally easy to take sugar in directly from a silo, Big Bag discharge station such as Tetra Pak® Big Bag Liquefier and Tetra Pak® Big Bag Discharger or even a feeding hopper.
On top of that, you can choose to include more than one feeding point in an iterative process into the recirculation line. Since you can place the Tetra Pak® Continuous Sugar Dissolver in an independent area, you no longer need to worry about ATEX requirements for the dissolving unit itself, thus saving you from having to make additional investments.
Advanced °Brix set point control
Maintains a constant °Brix level – saves energy and raw materials
Since this unit constantly measures the sugar concentration directly inline, you always have full control of the water to sugar ratio. Rather than overdosing and diluting at a later stage, this solution maintains the optimal temperature for the exact amount of sugar you need to dissolve – thereby saving energy and raw materials. Since the process is continuous and eliminates the need for manual sampling, it also saves on operator time.
Automatic filling in destination tank
Ease of use
Automatic filling makes the Tetra Pak® Continuous Sugar Dissolver very easy to operate. When the sugar solution is at the right °Brix, the flow is automatically diverted to the destination tank. When the destination tank is full, the Tetra Pak® Continuous Sugar Dissolver stops. As the sugar solution is pumped away for use in production, the level drops and an operator can start up the Tetra Pak® Continuous Sugar Dissolver again. Alternatively, it can be controlled automatically.
