Benefícios
O Tetra Pak® Misturador em Linha B é altamente automatizado e extremamente versátil. Ele processa misturas de alta e baixa viscosidade e produz uma variedade completa de bebidas e xaropes. Oferece diversas vantagens mensuráveis e atraentes, como menor desperdício, maior consistência do produto e redução nos custos de energia. Além disso, proporciona todos os benefícios da mistura contínua.
Capacidade:
Disponível nas faixas de capacidade de produção de 20.000 l/h, 40.000 l/h e 60.000 l/h.
Outras capacidades sob consulta.
Aplicações:
Uma ampla variedade de bebidas e xaropes: Sucos, néctares, refrescos, bebidas carbonatadas, bebidas funcionais, energéticos, bebidas alcoólicas, concentrados, xaropes e muito mais.
Transform your beverage production with ultra-versatile continuous blending
- Drive your plant forward with a full-line approach
- Cut waste and get more value from your ingredients
- Transform your line efficiency with continuous blending and smart automation
Características
QC inline measurements
Enables precise mixing; saves time
A sensor continuously monitors the Brix /density of product in the buffer tank and feeds information to the unit’s control system. Should the values go outside the norm, the flow of ingredients is automatically corrected. This system guarantees precise production with standard deviation of +/- 3 Sigma, so product leaving the buffer tank is always correct and the same. It also reduces the need for manual product sampling, thereby saving operator time.
Buffer tank
Smooth and stable production
The buffer tank makes it possible to even out any differences in product at the start and end of a run, which might otherwise affect composition. If the filler stops, the buffer tank enables production to continue for a certain time. It also enables the product recovery functions shown under Product Recovery System. Dynamic blend adjustment is performed by an integrated Tetra Pak® Radial Jet Mixer.
Recirculation loop and radial jet mixer technology
Keep moving – even during stoppages
Together the recirculation loop and integrated radial jet mixer technology deliver the highest production reliability and enable superior accuracy. As well as allowing dynamic blend adjustment, the Tetra Pak® Radial Jet Mixer reduces air ingress caused by agitation.
Automatic Mass Compensation
Keeps your process on target
AMC is the software that controls the amount of ingredients being added to Tetra Pak® In-line Blender B, and ensures that the outgoing Brix level is correct throughout its run time. At the start, when the Brix values of added ingredients such as syrup and concentrate are known, the amount required in each ingredient stream is calculated. If the amount added during production differs from this, the AMC instantly corrects it. Since checks occur 4-5 times per second, you can rest assured your process is on target.
Up to 10 ingredients streams
Blending tailored to need
Today’s wide and ever-changing beverage universe makes flexibility crucial. Tetra Pak® In-line Blender B allows you to combine up to 10 ingredient streams that can handle everything from standard scale to minimal dosing (10l/h), low to high viscosities, and even alcoholic ingredients. Tetra Pak® In-line Blender B offers a simple way to tailor your blending platform to your recipe needs.
Product recovery system
Minimizes product waste
A recovery system captures diluted product from the mix phase along with any other non-approved product. It feeds this back to Tetra Pak® In-line Blender B and corrects the blend so no product is wasted. It also recovers any concentrate that remains in the pipes leading to the premix tank at the end of a production run. If stops occur downstream, the same recovery system is activated and “lost” product is fed back to the the blender, eliminating the need for a separate saviour tank. Tetra Pak® In-line Blender B can even reuse pasteurizer sterilization water to cut your water losses.
Your knowledgeable partner
Built-in expertise
- One ultra-versatile platform developed from more than 60 years’ knowledge of developing solutions for hundreds of recipes and thousands of ingredients across all beverage categories.
- Decades of technology refinement – from the first continuous production system for carbonated soft drinks to full industry leadership in beverage.
