Resumo
O Tetra Pak® Ice Cream Robot Filler M1 é uma unidade semiautomática avançada para enchimento de potes de sorvete de até 12 litros, com padrões flexíveis e artesanais.
Capacidade
Até 2.400 litros de produto por hora/12 unidades por minuto
Aplicações
Sorvete, raspadinha, sorvete à base de frutas, sorvete e sobremesas congeladas à base de vegetais, com ou sem inclusões e/ou efeito cascata
Highly advanced, flexible and ergonomic
- World’s first collaborative robot specifically designed to automate small-scale manual ice cream filling
- Great flexibility in filling and decorating a wide range of ice cream products
- Advanced automation safeguards operator safety and supports excellent ease of use
Características
Robot filling arm
Automated control of filling nozzle motion
The robot filling arm moves in lateral and horizontal planes to deliver a precise, repeatable filling pattern and finish. The fully automated action supports highly advanced decorations and patterns. The robot also enables filling with cold ice cream, which minimises ice crystallisation, reduces hardening time need and maximises product quality.
Dual filling stations
Continuous production enabled
Two filling stations with adjustable product holders enable continuous production. Cup, tub or cone fixation is guided from four sides to ensure the right filling position. The adjustable holders enable fast changeovers between product types and sizes, with tub capacity of up to 12 units per minute. Each full container is replaced by the operator during filling of the alternate container, ensuring constant production.
Exchangeable and adjustable product holders
Enables wide range of product sizes
Product holders are easy to remove or adjust to fit multiple product sizes. Standard holders come in a range of fixed sizes corresponding to different cup or tub dimensions. Adjustable holders have flexible guide rails that can be widened or narrowed to fit the right cup or tub size. Both holder types allow easy switching between different cup, tub and family pack sizes.
Robot control system
Endless range of motions and timings
An integrated control system stores and controls all robot motions and timings. Many filling motion profiles and timings are pre-loaded and these can be tailored by the user to fill and decorate the product in question. An easy-to-use interface enables the user to select the correct profile and also to adjust the motion profile and timings. All profiles and variations are downloadable to a USB drive.
Opções
Multiple filling nozzles
For different finishes and decorations, with or without ripple
Multiple filling nozzles are available for different finishes and decorations. Inclusion sizes of up to 10 or 16 mm are supported. Flat bottom nozzles are available for large tubs or cake without decoration. Serrated bottom nozzles enable decoration filling including ripple sauce. Customised options also exist.
Tetra Pak® Continuous Freezer S series
Automated freezing maximises cost reduction
An automated freezer unlocks the full benefits of robot filling. Compared to manual freezing, an automated freezer reduces standard product deviation from around 4% to 1.5% or less, reducing product waste. The continuous freezer’s rapid start-up and product changeovers further reduce waste. Tetra Pak has two options:
- Tetra Pak® Continuous Freezer 1500 A2, with capacity of 300-1,500 l/hr of ice cream
- Tetra Pak® Continuous Freezer 700 A2, with capacity of 150-700l/hr of ice cream
Uma ajuda, cobot
O fornecedor de sorvete premium e patisserie holandês Otelli usa um robô colaborativo, um Cobot, para encher potes de sorvete para que a equipe possa realizar mais tarefas de agregação de valor.
A automação está transformando a indústria de alimentos com as aplicações de robôs. Robôs colaborativos, ou cobots, acabam por ser uma ajuda na produção ao assumirem o trabalho fisicamente exigente, tarefas repetitivas ou movimentos cansativos e extenuantes. Essa ajuda robótica não está apenas salvando a saúde da equipe, mas também proporcionando tempo para mais tarefas de agregação de valor, sem privá-la de seu trabalho.
Centro de desenvolvimento de produto de sorvete
No centro de desenvolvimento de produto para sorvetes da Tetra Pak, você pode experimentar as mais recentes soluções de processamento de sorvete em um ambiente de produção completo em escala semi-industrial.
