精确灵活地处理各种液态或粘稠配料

市场对带有波纹夹层、内芯及涂层的高品质冰淇淋需求不断增长,生产商需要一套智能方案来处理各类特性复杂的配料。利乐®泵站A3可精确卫生地添加稀糖浆、浓稠焦糖、热巧克力等各种配料,保障产品品质稳定和生产顺畅。

设备设计注重灵活性,可同时为一条或两条生产线供料,适配多种粘度配料,无需复杂的转换操作。这使生产商能够高效生产多种配方和SKU,同时保持稳定的流量和精确的定量添加。


模块化设计,便于随业务需求变化灵活扩容。可从标准设置起步,后续选配双线功能、温度控制等附加功能进行扩展。兼具节能性能和卫生结构设计,该解决方案运行可靠,可保障生产效果稳定,实现长期高效生产。

 

产能:
25-1000升/小时(采用双泵可翻倍)

 

应用:
果酱、波纹层、糖浆、焦糖、软糖、面团等加热、粘稠或高粘度配料。

 

利乐泵站,背景为冰淇淋

特点

High-precision sinusoidal pump

High-precision sinusoidal pump

Doses every recipe accurately

A stainless-steel sinusoidal pump with built-in flow readout delivers precise, repeatable dosing across batches and shifts – and uses 50% less energy than a conventional lobe pump. Consistent accuracy reduces product giveaway and safeguards product quality.

IE5+ permanent-magnet motor

IE5+ permanent-magnet motor

Cuts energy use and carbon footprint

A permanent-magnet gear motor rated to the highest available IE5+ efficiency standard delivers 11% lower energy consumption than the IE3 regulatory baseline. This reduces operating costs and supports producers working towards lower carbon emissions.

Pump inlet with conical tank

Pump inlet with conical tank

Handles even the most viscous ingredients

The conical tank base uses suction from below to guide ingredients into the pump regardless of viscosity or fill level. This combination draws in sticky, highly viscous products such as fudge and dulce de leche smoothly and reliably, with no changeover required.

Integrated heating jacket

Integrated heating jacket

Keeps temperature-sensitive ingredients flowing

A water-jacket heating system with circulation pump and heater maintains a stable, controlled temperature around the tank and pump body. This ensures consistent flow of chocolate, caramel and other heat-sensitive ingredients without interruption.

Advanced sensor monitoring

Advanced sensor monitoring

Gives operators full process control

Sensors perform real-time monitoring of level, temperature, pressure and flow, keeping the pumping process visible and controlled at all times. The control system raises alerts if unplanned pressure changes occur, protecting the pump and reducing product loss.

Open, cleanable design

Open, cleanable design

Makes cleaning and inspection faster

With no covers or enclosed compartments, all surfaces are directly accessible for cleaning, inspection and maintenance. The self-draining tank and pump with sloping surfaces eliminate standing product, reducing cleaning time and hygiene risk.

Hinged dust cover

Hinged dust cover

Protects product integrity during production

An integrated hinged cover closes over the tank opening to prevent contamination from the production environment. It also helps maintain a stable tank temperature, supporting consistent ingredient quality throughout the run.

选项

Dual-pump configuration

Dual-pump configuration

Doubles throughput and line coverage

Two pumps can be installed on a single unit to supply two production lines simultaneously, doubling capacity without doubling the footprint. This simplifies logistics and gives operators greater flexibility across different line formats.

Chocolate kit

Chocolate kit

Enables safe, reliable chocolate pumping

A specially designed pump seal for pressurised grease, combined with heating for the pump body and cover, adapts the unit for chocolate handling. This ensures proper flow and hygiene when working with one of ice cream's most temperature-critical ingredients.

冰淇淋产品研发中心

在利乐冰淇淋产品研发中心,您可在半工业规模的完整生产环境中试验最新的冰淇淋加工解决方案。

探索我们的液体泵送与浸挂糖衣系列

利乐®泵站M3

利乐®泵站M3

利乐®泵站M3是为冰淇淋生产泵送液体配料的完整解决方案,速度为每小时15至500升。
利乐巧克力涂布机

利乐®巧克力涂布机

利乐®巧克力涂布机是为冰淇淋及相似产品浸涂各类液体糖衣(包含小颗粒)的完美选择。

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