市场对带有波纹夹层、内芯及涂层的高品质冰淇淋需求不断增长,生产商需要一套智能方案来处理各类特性复杂的配料。利乐®泵站A3可精确卫生地添加稀糖浆、浓稠焦糖、热巧克力等各种配料,保障产品品质稳定和生产顺畅。
设备设计注重灵活性,可同时为一条或两条生产线供料,适配多种粘度配料,无需复杂的转换操作。这使生产商能够高效生产多种配方和SKU,同时保持稳定的流量和精确的定量添加。
模块化设计,便于随业务需求变化灵活扩容。可从标准设置起步,后续选配双线功能、温度控制等附加功能进行扩展。兼具节能性能和卫生结构设计,该解决方案运行可靠,可保障生产效果稳定,实现长期高效生产。
产能:
25-1000升/小时(采用双泵可翻倍)
应用:
果酱、波纹层、糖浆、焦糖、软糖、面团等加热、粘稠或高粘度配料。
High-precision sinusoidal pump
A stainless-steel sinusoidal pump with built-in flow readout delivers precise, repeatable dosing across batches and shifts – and uses 50% less energy than a conventional lobe pump. Consistent accuracy reduces product giveaway and safeguards product quality.
IE5+ permanent-magnet motor
A permanent-magnet gear motor rated to the highest available IE5+ efficiency standard delivers 11% lower energy consumption than the IE3 regulatory baseline. This reduces operating costs and supports producers working towards lower carbon emissions.
Pump inlet with conical tank
The conical tank base uses suction from below to guide ingredients into the pump regardless of viscosity or fill level. This combination draws in sticky, highly viscous products such as fudge and dulce de leche smoothly and reliably, with no changeover required.
Integrated heating jacket
A water-jacket heating system with circulation pump and heater maintains a stable, controlled temperature around the tank and pump body. This ensures consistent flow of chocolate, caramel and other heat-sensitive ingredients without interruption.
Advanced sensor monitoring
Sensors perform real-time monitoring of level, temperature, pressure and flow, keeping the pumping process visible and controlled at all times. The control system raises alerts if unplanned pressure changes occur, protecting the pump and reducing product loss.
Open, cleanable design
With no covers or enclosed compartments, all surfaces are directly accessible for cleaning, inspection and maintenance. The self-draining tank and pump with sloping surfaces eliminate standing product, reducing cleaning time and hygiene risk.
Hinged dust cover
An integrated hinged cover closes over the tank opening to prevent contamination from the production environment. It also helps maintain a stable tank temperature, supporting consistent ingredient quality throughout the run.