概览

利乐®喷雾干燥塔Prolac用于利用各种类型的奶酪乳清来生产渗透粉。 该系统也适用于加工牛奶渗透物。
 

产能

根据产品范围和可用渗透物流量的不同,每小时的粉末产量介于3 ~ 8吨之间。
 

应用:

利用各种类型的奶酪乳清来生产渗透粉,也适用于加工牛奶渗透物。 通常集成在利乐生产线整线解决方案中,包括蒸发、结晶和粉末处理等。

喷雾干燥塔Prolac机器优势
利乐®喷雾干燥塔 Prolac

用于食品级渗透粉末的连续式喷雾干燥系统

  • 生产品质一流、无结块、无吸湿性的优质粉末
  • 在产品范围和粉末功能方面具有灵活性,并能成功应对难以处理的“粘性渗透物”
  • 受益于与利乐全线解决方案的整合,能够实现最佳生产效果
利乐®喷雾干燥塔 Prolac

特点

Straight tube air distributor

Straight tube air distributor

Straight tube air distributor (STAD) with integrated high-pressure nozzle assembly 

  • Single or multi venturi air distributor evenly distributes drying air at relatively low pressure drop, minimising electricity consumption
  • Modular design enables multiple venturi deployments as dryer capacity increases, ensuring standardised atomisation conditions
  • Chamber roof cooling system minimises powder deposits (bearding) and prevents overheating of any deposits that do form
Swivel adjustable lances

Swivel adjustable lances

Swivel adjustable lances for improved safety

  • Easy and accurate process adjustments and enhanced operator safety through short lances and side-mounted placement
  • Each air distributor has integrated high-pressure nozzle assembly and optional fines return capability
  • Depending on required functional properties, fines separated from exhaust air can be reintroduced in the atomising zone
Crystallisation belt

Crystallisation belt

Crystallisation belt for lactose processing

  • Handles lactose crystallisation of humid powder from the drying chamber
  • Well-defined residence times ensure exact results and support production of high-quality whey powder with minimal protein denaturation
Tetra Pak® Shaking Bed

Tetra Pak® Shaking Bed

Tetra Pak® Shaking Bed for single- and multi-stage drying

  • Single- and multi-stage drying of agglomerated and non-agglomerated products
  • Allows gentle after-drying and after-cooling of delicate products
  • Shaking motion improves air/solids contact for superior mixing and higher thermal efficiency
  • Depending on product type, the product passes through a static bed, a well mix shaking bed and plug-flow drying and/or cooling bed
Tetra Pak® Bag Filter

Tetra Pak® Bag Filter

Optimal powder particle separation with Tetra Pak® Bag Filter

  • Separates powder particles in exhaust air of spray drying installation
  • Dislodges deposits with compressed air and pulses them into fluidising cone
  • Filtered air leaves top of bag filter via clean air side and is discharged via exhaust fan
  • Designed for maximum product yield, low emissions and competitive total cost of ownership
Open pressure transport

Open pressure transport

Open pressure transport system for fines separation

  • Separates and collects fines present in exhaust air
  • Uses conditioned air to convey and cool the fines before separation in system cyclone
  • Reduces fines’ exposure to heat, minimising potential product damage
  • MPT system conveys fines to atomising zone for agglomeration or fluid bed for production of non-agglomerated product

选项

Middle pressure fines transport system

Middle pressure fines transport system

Middle pressure fines transport system for recovered fine powder

  • Conveys fine powder recovered from cyclone/s and/or baghouse to:
  • Dryer for entry to the atomising zone for agglomerated/instant or dustless products; or
  • Start of shaking or fluid bed for regular products and when no agglomeration is required; or
  • Discharge end of shaking or fluid bed for emptying and shut down
  • If required, the fines’ destination can be changed mid-run by valve adjustment
Multiple feed systems

Multiple feed systems

24/7 production with multiple feed systems

  • Multiple concentrate feed systems allow concentrate tanks, heaters and high-pressure pumps to be independently rotated and cleaned
  • Supports round-the-clock production if desired
  • Changeovers of lines feeding high-pressure pumps are by water flushing the feed system – a setup that eliminates product loss
  • Post-production line immediately flushed and cleaned when product diverts to clean high-pressure concentrate line
Spray monitoring system

Spray monitoring system

Spray monitoring system for full control

  • Continuously monitors spray pattern of high-pressure nozzles to ensure safe spray drying and prevent nozzle leakage or product build-up on nozzle tips
  • Consists of camera system connected by fibre optic cable to a PC monitor
  • Supports maximum air inlet temperature of 280˚C
  • Camera cooling system at top of drying chamber
Exhaust air heat recuperator

Exhaust air heat recuperator

Exhaust air heat recuperator for energy optimisation

  • Transfers energy from dryer exhaust air to dryer inlet
  • Placed after bag filter and can be combined with exhaust noise attenuator
  • Hygienic design for full cleanability and optimal heat transfer
  • Design takes account of exhaust air condensation levels

了解喷雾干燥系列产品

利乐喷雾干燥塔(宽体)

利乐®喷雾干燥塔(宽体)

利乐®喷雾干燥塔(宽体)

利乐喷雾干燥塔(宽体)是一种适用于乳制品、乳清和植物基粉末生产的全自动连续式喷雾干燥系统。

利乐喷雾干燥塔(高宽体)

利乐®喷雾干燥塔(高宽体)

利乐®喷雾干燥塔(高宽体)

利乐喷雾干燥塔(高宽体)是一种适用于营养粉末生产的全自动连续式喷雾干燥系统。

利乐喷雾干燥塔(高塔)

利乐®喷雾干燥塔(高塔)

利乐®喷雾干燥塔(高塔)

利乐喷雾干燥塔(高塔)是一个用于热敏感粉末的高质量喷雾干燥的连续系统。

袋式过滤器

利乐®袋式过滤器

利乐®袋式过滤器

利乐®袋式过滤器专为特定的食品应用而量身定制,包括乳制品和乳清成分、营养产品和各种植物基产品

联系我们的销售团队

Service engineers training

我们的销售团队非常乐意为您解答任何有关销售或产品的疑问。 请填写我们的表格,以便我们更好地为您提供帮助。

  • 1 目的
  • 2 请求
  • 3 联系

联系目的

请选择一个选项

感兴趣的业务领域

选择一个或多个业务领域
请选择感兴趣的业务领域

联系我们的销售团队

摘要

联系目的
感兴趣的业务领域
  • 1 目的
  • 2 请求
  • 3 联系

感兴趣的特定领域

请选择一个选项

联系我们的销售团队

摘要

联系目的
感兴趣的业务领域
  • 1 目的
  • 2 请求
  • 3 联系

要求范围

请选择一个选项

食物类别

    请选择一个选项
    请选择一个选项
    请选择一个选项
    请选择一个选项
    请选择一个选项
请选择一个选项

联系我们的销售团队

摘要

联系目的
感兴趣的业务领域
  • 1 目的
  • 2 请求
  • 3 联系

感兴趣的特定领域

请选择感兴趣的业务领域

联系我们的销售团队

摘要

联系目的
感兴趣的业务领域
感兴趣的特定领域
要求范围
食物类别
  • 1 目的
  • 2 请求
  • 3 联系

描述您最主要的需求信息

请选择一个选项
请输入该字段

联系我们的销售团队

摘要

联系目的
感兴趣的业务领域
信息
感兴趣的特定领域
要求范围
食物类别
描述您最主要的需求信息
您的角色
  • 1 目的
  • 2 请求
  • 3 联系

公司信息

请输入有效的工作电子邮件。
请输入该字段
请输入该字段
请输入该字段
请输入该字段
请选择一个选项
请输入该字段

提交此表格,表示您已阅读并接受利乐的隐私政策

感谢您的关注

您的请求已提交给我们的团队,我们会尽快与您联系。 如果您要提交其他请求,或查询其他问题,请单击下面的按钮。