Tetra Pak® E3/Flex

Designed based on operational flexibility

  • Flexible production of short shelf life & ESL products on one Tetra Pak® E3/Flex machine and you can switch from one to the other
  • Reduced operational costs due to capacity increase to 8000 p/h (with duplex board 320mN)
  • An optional high viscosity kit paves the way for range expansion and new product innovations  
  • Competitive package volumes and openings: Tetra Brik® 900 & 450 Ultra Edge  with a DIMC module for LightCap™ 30 and WingCap™ 30 and Tetra Brik® 1000 Edge with LightWing™ 30
Tetra Pak® E3/Flex

特点

Optional use of eBeam

Chemical-free packaging material disinfection

  • Tetra Pak® E3/Flex XH is for the production of chilled products with an extended shelf life. A single eBeam lamp is used to disinfect the inner part of the packaging material. Start here and switch easily to chilled production via the operator panel.
  • Tetra Pak ® E3/Flex Pasteurized is for the production of short shelf life chilled products. No eBeam lamp is needed to disinfect the packaging material. Start here and switch to ESL production by installing the Optional Kit Adaptation For Extended Hygiene.
New servo toolbox for DIMC

New servo toolbox for DIMC

Controlled moulding movements

The Direct Injection Moulding Concept (DIMC) station on Tetra Pak® E3 Flex platform is activated by a motor driven tool box instead of a pneumatic cylinder. The Servo Toolbox guarantees a controlled movement in terms of moulding position and moulding closing torque.

Web Position Active Control

Web Position Active Control

Enhanced sealing quality and reduced dust

This new feature improves two important aspects of the filling machine functionality:

  • Sealing quality because the web position accuracy is improved through a dynamic correction of the position
  • Reduced dust because the device is not in contact with the edges of the packaging material
Tube Position Active Control

Tube Position Active Control

Automatic adjustment in packaging material positioning

This new feature reads the rotations of the packaging material during transient phases and corrects the creases alignment of the package. It enables the Web Position Active Control to make adjustments automatic.

New operator interface

New operator interface

Wide screen

The operator panel has a new look and feel and a wider screen – in 16:9. More intuitive icons are available with added functionality and improved usability. The time required to perform the different operations has been reduced.

选项

Headspace by injection

For products that need to be shaken before consumption

The unit consists of a control cabinet, a heating element to sterilize air (or an inert gas) and a nozzle which injects the sterile air (or inert gas) to the product to create froth. When the froth settles down, it leaves a residual headspace which enables the content to be shaken and mixed. Using this method, products can be filled by weight so the choice of volumes is wider.

High Viscosity (HV) kit

Fill viscous products such as fermented dairy

An optional HV kit lets you explore the potential for product innovation and offer popular fermented milk products like kefir and buttermilk.

This is made possible by a synchronous positive pump, controlled by the double loop filling control system of the Tetra Pak E3/ Flex filling machine. The unit can be connected or disconnected as needed, so producers can alternate easily between viscous and other kinds of products.

包装类型

突破性的电子束技术

利乐®E3平台是一系列使用电子束技术对包装材料进行灭菌消毒的灌装机,电子束技术能够替代传统的双氧水灭菌,且灭菌效果不亚于后者。电子束灭菌技术的工作原理是,在包装材料通过灌装机时,将一束受控的电子束聚焦在包装材料表面,从而杀死微生物。 

 

观看视频,了解更多信息

突破性的电子束技术

利乐®E3平台是一系列使用电子束技术对包装材料进行灭菌消毒的灌装机,电子束技术能够替代传统的双氧水灭菌,且灭菌效果不亚于后者。电子束灭菌技术的工作原理是,在包装材料通过灌装机时,将一束受控的电子束聚焦在包装材料表面,从而杀死微生物。 

 

观看视频,了解更多信息

电子束技术的优势

蓝色背景中的机器

电子束

降低运营成本

新的灭菌技术优点众多,例如在不升级设备规格的基础上即可提高产能。利乐®E3/超高速灌装机每小时可灌装40,000包,灌装速度比现有的利乐®A3高速灌装机高60%以上。采用这种方式带来的效率提升能将运营成本降低20%。
信息图

突破性技术

利乐®E3是一个灌装机平台,首次将突破性的电子束技术引入饮料纸包装行业。电子束技术取代了传统的双氧水(H2O2)技术用于包装材料灭菌中。
水滴和草叶

电子束

改善环保绩效

使用电子束技术代替双氧水灭菌,减少了需要储存和处理的化学品数量,不仅节水,且能耗更低。电子束的连续运行,可减少以往双氧水灭菌流程准备过程中的包装和产品浪费,从而帮助提高环保绩效。
装有牛奶和果汁的玻璃杯

生产灵活性

新平台的模块化设计也为液态食品厂商提供了更加灵活的产品生产选择。得益于电子束技术,您可以在同一平台上实现巴氏杀菌产品和延长货架期产品的生产切换。
白皮书

用于纸包装材料灭菌的电子束技术

如果您想详细了解电子束技术的工作原理,灭菌单元如何集成到利乐E3灌装机中,以及我们如何全面确保操作员的安全,请阅读电子束白皮书。抢鲜了解相关事实,让这项突破性技术为您的企业、消费者和环境带来益处。
电子束技术

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