概览

多道冰淇淋浸涂传送装置

 

利乐®浸涂传送装置1800 M2是用于冰淇淋生产的中等产能多道浸涂传送装置。该装置主要与利乐®挤压隧道M3型配合使用,可用于各种冰淇淋产品。

典型的产品类型包括冰棒产品(所有类型)以及蛋筒、威化杯、糖果条、片状、块状、三明治和小口冰淇淋等。

 

产能

每小时最多可生产24000件产品

 

应用

冰淇淋棒、冰淇淋三明治、片状冰淇淋、糖果条冰淇淋、小块冰淇淋、球顶蛋筒冰淇淋和威化杯冰淇淋

浸涂传送装置1800 m2优势
Tetra Pak® Dip and Transfer unit 1800 M2

Prepared for present and future production needs

  • Easily adapt to produce a wide range of products
  • Easily add extra modules to adapat to future production needs
  • Highly compact and robust design saves space and enables easy operation
Tetra Pak® Dip and Transfer unit 1800 M2

特点

Ingenious gripper head cradle

Fast product changeovers

When changing from one kind of product to another, from stick to sandwich for example, it is necessary to change the gripper head. An ingenious solution, in which the gripper head is placed in a cradle and fast connection air fittings are used, allows operators to have both hands free for assembling and disassembling the gripper head. Thus, changing the gripper head only takes two operators about one minute to complete.

Overlapping grippers

Overlapping grippers

Very low product waste

The gripper head is equipped with up to 24 grippers. The grippers’ profiles overlap, which means they can pick up a product even if it is not positioned in precisely the correct spot. They also pick up everything from the trays - no product escapes! Used in both pick up and lay down, this feature is unique to our dip and transfer units.

Chocolate tank

Chocolate tank

Coating precision reduces giveaway and saves money

The chocolate tank keeps chocolate and other coating matter at a steady temperature and is controlled by the dip and transfer unit. The system works with a principle of gravity filling of the dipping cup. The vertical movement lowers the dipping cup under chocolate level in the tank which secure complete filling. The other half of the coating sequence is lifting the cup up to submerse the indexed row of products into the full cup. The pump-less system is gentle towards coating media and in the case of a dropped product.
 

Dipping divisions

Dipping divisions

Enable production of variety multipacks

The coating tank may be split into two sections, each one equipped with a pump and an agitator. This makes it possible to coat two different products, with or without inclusions, and thereby create variety packs.

Dip-cup design

Uniform distribution of dry ingredients (rice puffs, nuts, almond splits, etc.)

The chocolate tank’s dip-cup design ensures a continuous flow of chocolate all throughout the cup and ensures uniform products with the dry ingredients evenly distributed in the chocolate coating. The tank is designed with a sloped bottom and no corners, preventing build up of dry ingredients.

Dipping control system

Dipping control system

Product accuracy and repeatability

Once set by the operator, the dipping speed, time and level are all automatically controlled by the recipe handling system. This ensures the correct amount of expensive ingredients such as chocolate are applied - no more no less – and that the process is perfectly repeatable.

Tool-free dismantling

Easy operation and cleaning

Pumps and dip cup are dismantled without using any tools, and there is no risk of damaging parts. All parts are constructed so that it’s impossible to mount them incorrectly or in the wrong place. This optimizes the cleaning process.

Lay down system

Lay down system

Enhances food safety and wrapping accuracy

This servo-driven system is designed to gently place the product in exactly the right position on the paper lane. The absence of contact with human hands also eliminates contamination risks.

Fence guard

Fence guard

Enhances operator safety and hygiene

A stainless steel fence is placed around the whole unit with pre-determined exits for non-conforming products. Its open wire mesh design enhances safety and hygiene without limiting visibility.

Double indexing of products

Double indexing of products

Fast handling of products

The faster a product is wrapped and send to cold storage, the better the quality of the product. The unit can also be set to run with double indexing for products that do not require dipping, reducing the time from pick up to lay down in the wrapping machine by half.

探索我们的处理设备系列

利乐浸涂传送装置 A2​

利乐®浸涂传送装置A2

利乐®浸涂传送装置适用于从托盘传送造型新颖的凝冻雪糕、三明治产品、蛋卷和威化杯。
利乐浸涂传送装置2000 A3

利乐®浸涂传送装置2000 A3

夹爪从挤压隧道的托盘中拾取冰淇淋产品,然后将其轻轻地放置在浸涂传送装置的薄片中。
奶牛,液罐,吃冰淇淋的男士和女士

冰淇淋生产和制造

我们为您提供冰淇淋生产的一站式服务,包括您所需的所有专业技术和设备,以满足快速变化的市场需求。
冰淇淋和设计方案

产品研发中心,冰淇淋

在奥胡斯的利乐产品研发中心,您可在半工业规模的完整生产环境中试验冰淇淋产品加工解决方案。
冰淇淋配料

冰淇淋配方及配料供应

利乐配料系统为一站式平台,可提供包括产品创意和配方开发在内的各种冰淇淋的加工和包装产品。

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