多道冰淇淋浸涂传送装置
利乐®浸涂传送装置1800 M2是用于冰淇淋生产的中等产能多道浸涂传送装置。该装置主要与利乐®挤压隧道M3型配合使用,可用于各种冰淇淋产品。
典型的产品类型包括冰棒产品(所有类型)以及蛋筒、威化杯、糖果条、片状、块状、三明治和小口冰淇淋等。
产能
每小时最多可生产24000件产品
应用
冰淇淋棒、冰淇淋三明治、片状冰淇淋、糖果条冰淇淋、小块冰淇淋、球顶蛋筒冰淇淋和威化杯冰淇淋
Ingenious gripper head cradle
When changing from one kind of product to another, from stick to sandwich for example, it is necessary to change the gripper head. An ingenious solution, in which the gripper head is placed in a cradle and fast connection air fittings are used, allows operators to have both hands free for assembling and disassembling the gripper head. Thus, changing the gripper head only takes two operators about one minute to complete.
Overlapping grippers
The gripper head is equipped with up to 24 grippers. The grippers’ profiles overlap, which means they can pick up a product even if it is not positioned in precisely the correct spot. They also pick up everything from the trays - no product escapes! Used in both pick up and lay down, this feature is unique to our dip and transfer units.
Chocolate tank
The chocolate tank keeps chocolate and other coating matter at a steady temperature and is controlled by the dip and transfer unit. The system works with a principle of gravity filling of the dipping cup. The vertical movement lowers the dipping cup under chocolate level in the tank which secure complete filling. The other half of the coating sequence is lifting the cup up to submerse the indexed row of products into the full cup. The pump-less system is gentle towards coating media and in the case of a dropped product.
Dipping divisions
Dip-cup design
The chocolate tank’s dip-cup design ensures a continuous flow of chocolate all throughout the cup and ensures uniform products with the dry ingredients evenly distributed in the chocolate coating. The tank is designed with a sloped bottom and no corners, preventing build up of dry ingredients.
Dipping control system
Once set by the operator, the dipping speed, time and level are all automatically controlled by the recipe handling system. This ensures the correct amount of expensive ingredients such as chocolate are applied - no more no less – and that the process is perfectly repeatable.
Tool-free dismantling
Pumps and dip cup are dismantled without using any tools, and there is no risk of damaging parts. All parts are constructed so that it’s impossible to mount them incorrectly or in the wrong place. This optimizes the cleaning process.
Lay down system
This servo-driven system is designed to gently place the product in exactly the right position on the paper lane. The absence of contact with human hands also eliminates contamination risks.
Fence guard
A stainless steel fence is placed around the whole unit with pre-determined exits for non-conforming products. Its open wire mesh design enhances safety and hygiene without limiting visibility.
Double indexing of products