概览
利乐®模制处理系统是一种先进的解决方案，用于配有全套模具和封盖处理的封闭式压力机中对半硬质和硬质奶酪进行压制成型
工作原理
来自沥水成型设备的凝块被收集在模具中。模具由封盖放置器盖好后，以密闭方式输送至最终的压制单元，凝块在此被压制成形，并通过逐渐增压在干酪周围形成均匀外壳。在最终的压制段下游，奶酪在脱模生产线上脱模并传送到盐渍系统。 将模具和封盖倒置，然后用冲洗机清洗，准备好再次使用。
利乐模制处理系统通过PLC进行控制。封闭式最终压力机采用原位清洗。
亮点
- 卫生设计
- 全自动和受控的生产过程
- 在同一设备上灵活压制不同形状和大小的奶酪
产能：
高达100吨/天
应用：
半硬质奶酪
Speed and flexibility
- Flexibility to press cheeses of different shapes and sizes on the same equipment
- Hygienic production environment - consistently high-quality product
- Maximum uptime, thanks to shorter cleaning cycles
特点
Multiple mould formats
Easy switch
Flexible Mould Handling systems are available if you want to produce cheeses of different shapes. The mould handling including the Laude moulds areas designed in such a way to handle different mould types in one Mould Handling system. Cheese mould types what are not in production can be stored in the storage unit.
Individual pressing
Full control over the pressing process
In this system, the pressing plates are activated by individual pneumatic cylinders. This means that each cheese receives the same pressing force, resulting in an even end product quality.
Enclosed presses
Shorter cleaning time
The presses are enclosed, which helps maintain a stable production environment with regard to temperature, moisture and hygiene. For cleaning, all the moulds are removed from the line and stored separately. The enclosed presses make it possible to employ efficient CIP cleaning – which maximizes uptime.
Dual-level cleaning tunnel
Ensures cleanliness of moulds and lids
The moulds and lids are conveyed into the cleaning unit after each use. The cleaning process begins with pre-rinsing, using water from the previous final rinsing. Main cleaning then takes place, maintaining a stable temperature and concentration of cleaning agents. The last step is final rinsing with fresh water, to ensure that all the detergent is removed. This water is then led back to the start of the cycle for use in the next pre-rinse – thereby reducing water consumption. The tunnel itself is cleaned after each production cycle. The capacity of the cleaning tunnel is adapted to match line capacity.
Mould storage unit
Convenient, safe storage of sets
When the equipment needs to be cleaned or when different mould formats are being used, the moulds are removed and stored in this unit. Built on several levels, this storage unit makes efficient use of the space in your plant. And with one shelf per level, the moulds are kept safe.
