Nutzen Sie Ihr Produktionspotenzial optimal? Die Tetra Pak® A3/Speed ermöglicht eine schnelle, effiziente aseptische Abfüllung, sodass Sie eine hohe Lebensmittelsicherheit und -leistung erreichen und gleichzeitig die betrieblichen Kosten niedrig halten können. Diese aseptische Abfüllmaschine ist sowohl für Portions- als auch für Familienpackungen konzipiert und kann Ihnen helfen, Ihre Produktionsziele zu erreichen.
Erzielen Sie erhebliche Kosteneinsparungen, bei einigen Produktionslinien bis zu 35 % bei bestimmten Verpackungstypen.1 Optionale Kits, wie z. B. Volume Rebuilding Kits (VRK), können die Markteinführungsdauer um bis zu 12 Wochen verkürzen und die Installationszeit im Vergleich zu einer neuen Linie um 80 % reduzieren. Tetra Pak® MaPS gewährleistet die richtige Materialpositionierung und ermöglicht eine unterbrechungsfreie Produktion, eine reibungslose Integration der gesamten Linie und eine gleichbleibende Qualität. Optimieren Sie Ihre Prozesse, stellen Sie Qualität sicher und steigern Sie die Rentabilität
Merkmale
Automatic material supply
Uninterrupted production
There's no need to halt production in order to refill with packaging material or strips since both are replaced automatically. Automation also ensures that splices between packaging material reels and strip applications are of consistent, repeatable quality.
Aseptic system
Ensures aseptic conditions
The flow of sterile air and the peroxide concentration needed to maintain aseptic conditions is fully controlled in a closed loop, and designed to auto-correct if deviations occur. Packaging material is sterilised both inside and out in a peroxide bath and a UV lamp completes the sterilisation process.
Chain - based jaw system
Enabling machine’s high output
A unique chain-driven jaw system means that the machine's roll-fed packaging material is formed into packages in continuous motion, making this a fast carton package filling machine. An induction-based power transfer means there is no need for connected parts, which greatly reduces wear and tear.
Integrated cleaning unit
Higher overall equipment effectiveness
The integrated cleaning unit cleans and disinfects the equipment at pre-set time intervals. As it is integrated, it has several advantages over a Central CIP: fewer delays; a shorter cleaning cycle; better controlled cleaning and a lower consumption of chemicals
Operator interface
Enabling operators to work swiftly and efficiently
Several factors contribute to the easy operation of this filling machine: the Tetra Pak Operator Panel with its intuitive touch screen interface; large windows through which operators can observe production at first hand, and ground level access to essential working parts.
PLMS centre
Operational control and performance analysis
The PLMS centre automatically collects production data from the automation platform. To this, the operator can add his own observations. Improvements in production efficiency can then be made on the basis of the two.
iLine automation platform
More reliable production
As the filling machine is an integrated part of the line it communicates with all the other line equipment. Sterilisation, filling and sealing processes are continuously controlled, increasing the output of 'on-target' packages. This feature also enables selectable capacity for compatibility with existing processing or downstream equipment.
1. Verglichen mit der Tetra Pak® A3/CompactFlex Abfüllmaschine