Dual-line filling machine, ambient distribution
Filling machine for production of high acid ambient still drinks, ambient drinking yoghurt with particles. Shelf life of 2-6 months.
Vorteile
Mit der neuen Tetra Pak® TT/3 UHH Abfüllmaschine können Sie haltbare Produkte in modernen, praktischen Tetra Top® Verpackungen anbieten. So sind sie noch flexibler als bisher – und das bei niedrigeren Betriebskosten. Diese neue Abfüllmaschine bietet noch bessere Hygiene für eine längere Haltbarkeit und volle Lebensmittelsicherheit. Damit Sie maximal flexibel und effizient arbeiten, verfügt die Maschine über zwei separate Produktionslinien. Sie können gleichzeitig zwei unterschiedliche Produkte und Verpackungsformate abfüllen – oder auf beiden Linien dasselbe Produkt herstellen. Eine Änderung der Verpackungsgröße nimmt lediglich 5 Minuten in Anspruch. Sogar eine Anpassung an andere Verpackungsformate ist möglich.
Kurzübersicht:
- Verpackungsarten: Tetra Top® Midi/Mini/MiniV (MiniV wird im Mai 2024 verfügbar sein)
- Verpackungsvolumen (ml): 130–200 l
Applikationen:
Herstellung von bei Raumtemperatur lagerfähigen Produkten mit hohem Säuregehalt, Ambient-Trinkjoghurt (pH <4,2–4,4 je nach Produkt)
Merkmale
Dual-line production
Optimise your machine's capacity
Based on a dual-line architecture, packages can be produced independently on both sides with no need to stop production when cleaning on one side.
Nitrogen dosing
Reduces oxygen content in the packages
Reducing the oxygen content in the head space from 21% to 10%, nitrogen dosing helps retain qualities like flavour, taste and visual appearance and prolongs shelf life.
Injection moulding
Adding a convenient opening
This is the world's fastest injection moulding unit. Polythene is injected at high pressure and compressed onto both sides of the carton sleeve. The unit is sealed and water-cooled to provide a sturdy, leak-proof joint that produces lids of consistent quality. The result is a convenient opening. The lid forming unit for the Tetra Pak® TT/3 UHH filling machine, is supplied with HEPA air to avoid contamination.
Operator interface
Enhanced ease of use
Operator time and complexity is reduced thanks to several smart features. Package Line Monitoring Service (PLMS) enables remote supervision and monitoring of all vital production data. Recipe handling adjusts up to 10 recipes. One operator can easily control features and options via the two Tetra Pak® Operator Panels (TPOP). Line Controller 40 connection enabled.
Process communication via Ethernet enabled.
Application based on Windows 10.
Staircase and large platform
Increased operator safety
In line with the latest OHS regulations, the filling machine has a staircase and a larger platform upon which the operators can safely carry out operations such as cleaning, maintenance etc.
Tetra top® cleaning unit (ttcu)
Improved hygiene
The external Tetra Top® Cleaning Unit offers excellent cleaning and disinfection of your hygiene chamber. You can clean and disinfect both sides simultaneously, or choose to clean and disinfect one side at a time. One unit is able to clean up to two Tetra Pak® TT/3 filling machines.
Hygiene chamber
Supports up to 6 months shelf-life
A vapour consisting of 3% hydrogen peroxide (H2O2) is sprayed in to the package, followed by high energy UV-light. The combination of the peroxide pre-treatment, UV-light and the hydrogen peroxide vapour spray ensures a MIBI failure rate of 0,1%.
Material pre-treatment
Supports up to 6 months shelf life
In the Automatic Splicing Unit, packaging material is pre-treated with 3% hydrogen peroxide vapour (H202).
Low-Viscosity Filling System (with particles)
For ambient drinking yoghurt with soft particles up to 8×8×8 mm and viscosity between 120–400 mPas
Servo controlled bottom valve with square filling pipe
- A servo controlled bottom valve (BVS) with a square filling pipe fills products from the bottom up. This reduces splashing and after-dripping for low-viscosity ambient drinking yoghurt with particles.
- Viscosity 120 – 400mPas @100s-1 and filling temperature
- Soft particle size: up to 8x8x8 mm and quantity: < 5 %
- The recipe handling system allows different product recipes to be stored, so operators can pre-select
Product tank with agitator
- The large agitator stirs the product gently at low speed, preserving the integrity of the particles while ensuring theyare evenly distributed.
- The conical design of the tank bottom improves draining and reduces product waste.
Mid-Viscosity Filling System (with large particles)
For ambient drinking yoghurt with large particles up to 10×10×10 mm and viscosity between 350–600 mPas
Servo controlled bottom valve
- A servo controlled bottom valve (BVS) fills product at a distance. This is ideal for mid-viscosity ADY with particles, and especially for large particles.
- Viscosity 350 – 600mPas @100s-1 and filling temperature
- Can handle particles of 10x10x10 and quantities of up to 15 %
- The recipe handling system allows different product recipes to be stored, so operators can pre-select
Product tank with agitator
- The large agitator stirs the product gently at low speed, preserving the integrity of the particles while ensuring they’re evenly distributed.
- The conical design of the tank bottom improves draining and reduces product waste.
Filling system for low-viscosity products without particles, such as ambient still drinks
For ambient still drinks and other particle-free products with viscosity between 0–300 mPas
Filling system featuring a rubber nozzle designed to ensure under pressure at the pipe end, preventing splashing and after-dripping
- A rubber nozzle is mounted on the filling pipe, which is designed to ensure under pressure after filling. This, in combination with a synchronised lifter/pump motion, prevents splashing, after-dripping and foaming when filling low-viscosity products without particles.
- Viscosity 0 – 300mPas @100s-1 and filling temperature
- Can handle pulp up to 15mm and quantities of up to 5 %
- The recipe handling system allows different product recipes to be stored, so operators can pre-select
Product tank without agitator
No agitator is needed in the product tank for low-viscosity products withour particles.
