适用于利乐枕®无菌包装的利乐®A1灌装机

如何推动实现经济高效的生产并确保始终如一的质量？适用于利乐枕^®无菌包装的利乐^®A1灌装机以最低的成本保护产品，是满足液态食品包装需求的高成本效益解决方案。生产容量为50至1,000毫升的包装时，产能达到每小时8,100至1.5万个包装。

体验不同包装规格的轻松转换，提高生产灵活性。这款灌装机可减少高达46%的废弃物¹、98%的用水量¹和78%的电力消耗¹，从而显著降低您的环境影响。适用于利乐枕^®无菌包装的利乐^®A1灌装机操作更方便且兼容iLine系统，提供容量转换套件和利乐^®MaPS等可选套件或设备，能够切实优化您的生产。

适用于利乐枕^®无菌包装的利乐^®A1灌装机

经济高效的生产

借助适用于利乐枕^®无菌包装的利乐^®A1灌装机实现经济高效的生产。在显著节约环境资源的同时实现产量最大化：最高可减少46%的废弃物¹，98%的用水量¹，以及78%的用电量¹。

轻松实现规格转换

轻松调整您的生产。适用于利乐枕^®无菌包装的利乐^® A1灌装机可实现从50到1,000毫升包装规格的轻松转换。通过容量转换套件和利乐^® MaPS等可选套件和设备提高生产灵活性。

产品保护

确保安全卫生地生产液态食品。适用于利乐枕®无菌包装的利乐®A1灌装机利用无菌系统保障可靠质量，从而实现安全分销。以最低的成本保护产品。

特点

Automatic Strip Splicing

Quality splicing

Enables correct, repeatable splicing of longitudinal strip reels, and at the same time makes the operation less labour intensive. The reels are exchanged approximately every 1.45 hours.

Operator panel

It’s never been easier to operate

The production is easily managed through a Tetra Pak Operator Panel (TPOP) system on the ground level. All major functions can be initiated and supervised - from production preparation to the Cleaning in Place (CIP) function.

PLMS Centre

Operational control and performance analysis

The packaging line monitoring system (PLMS) enables tracking of production performance, such as possible stop reasons, efficiencies, waste levels.

Packaging material in-feed

Long production runs raise efficiency

Each unit holds a jumbo reel of packaging material with sufﬁcient supply for just above three hours of production when running at the higher speed, and four hours of production at the lower speed. A jumbo reel holds sufﬁcient material for up to 44,000 packages (Tetra Fino® Aseptic 200 ml).

Fully automatic splicing unit

Neat seal between reels

The splicing unit heats and pressurises the packaging material to automatically make a neat seal between one reel and the next, so package production can continue uninterrupted.

Aseptic system

For reliable sterilisation of packaging material

Consists of a shallow hydrogen peroxide bath, squeegee rollers and a heating chamber. Rollers distribute the hydrogen peroxide evenly; controlled heating and evaporation give effective sterilisation. Control of aseptic parameters ensures product protection and minimises the risk of operator errors.

选项

Micro Injection Moulding concept for a functional opening

Injection Moulding Unit (IMU) on pre-laminate hole (PLH) for Micro Injection Moulding (MiM) opening on Tetra Fino® Aseptic 100 Ultra

The Tetra Pak® A1 for Tetra Fino® Aseptic with IMU is a robust solution, based on proven technologies of Injection Moulding and A1 platform. The flat packaging material with a pre-laminated hole is fed into the IMU and therein the MiM opening is injected through the PLH using the injection moulding technology. The filling machine has a capacity of 9,800 packages/hour.

HIGH VISCOSITY ASEPTIC (HVA) KIT (Tetra Pak A1)

The HVA kit makes it possible to fill viscous products such as tomato paste.

This is made possible by a synchronous aseptic positive pump which is controlled by the double loop filling control system of the Tetra Pak A1 filling machine. The unit can be connected or disconnected as needed, so producers can alternate easily between viscous and other kinds of products.