利乐®A3/高速灌装机

您是否充分发挥了您的生产潜力？利乐^®A3/高速灌装机提供快速、高效的无菌灌装，因此您可以在实现食品安全性好、产量高的同时，保持较低的运营成本。这种无菌灌装机专为个人装和家庭装而设计，可以帮助您实现生产目标。

与新生产线相比，某些生产线可显著降低成本，特定包装类型节省高达35%成本。¹容量改造套件(VRK)等可选套件可将产品上市时间缩短12周，并将安装时间缩短80%。利乐^®MaPS确保材料位置正确，实现不间断生产、平稳的全生产线集成和始终如一的质量。优化您的流程，确保质量并提高盈利能力

为什么选择利乐^® A3/高速灌装机？

降低运营成本

利乐^® A3/高速灌装机可将运营成本降低高达35%¹。最大限度地提高产量、减少浪费并提高整个生产线的盈利能力和效率。

保护投资

使用可选的容量改造套件(VRK)，在任何已生产的利乐砖^®无菌包装个人装之间进行切换，最大限度地提高您的投资价值。与新生产线相比，将上市时间缩短12周，安装时间缩短80%。

食品安全性好

通过利乐^®A3/高速灌装机确保产品完整性。其独特的无菌工艺已经FDA认可和备案，具有食品安全性好、纸基包装灌装速度高等特点。

特点

Automatic material supply

Uninterrupted production

There's no need to halt production in order to refill with packaging material or strips since both are replaced automatically. Automation also ensures that splices between packaging material reels and strip applications are of consistent, repeatable quality.

Aseptic system

Ensures aseptic conditions

The flow of sterile air and the peroxide concentration needed to maintain aseptic conditions is fully controlled in a closed loop, and designed to auto-correct if deviations occur. Packaging material is sterilised both inside and out in a peroxide bath and a UV lamp completes the sterilisation process.

Chain - based jaw system

Enabling machine’s high output

A unique chain-driven jaw system means that the machine's roll-fed packaging material is formed into packages in continuous motion, making this a fast carton package filling machine. An induction-based power transfer means there is no need for connected parts, which greatly reduces wear and tear.

Integrated cleaning unit

Higher overall equipment effectiveness

The integrated cleaning unit cleans and disinfects the equipment at pre-set time intervals. As it is integrated, it has several advantages over a Central CIP: fewer delays; a shorter cleaning cycle; better controlled cleaning and a lower consumption of chemicals

Operator interface

Enabling operators to work swiftly and efficiently

Several factors contribute to the easy operation of this filling machine: the Tetra Pak Operator Panel with its intuitive touch screen interface; large windows through which operators can observe production at first hand, and ground level access to essential working parts.

PLMS centre

Operational control and performance analysis

The PLMS centre automatically collects production data from the automation platform. To this, the operator can add his own observations. Improvements in production efficiency can then be made on the basis of the two.

iLine automation platform

More reliable production

As the filling machine is an integrated part of the line it communicates with all the other line equipment. Sterilisation, filling and sealing processes are continuously controlled, increasing the output of 'on-target' packages. This feature also enables selectable capacity for compatibility with existing processing or downstream equipment.

选项

Optional kit - Volume Rebuilding Kit

With a Volume Rebuilding Kit you can now change your package production from any to any Tetra Brik® Aseptic portion package released on Tetra Pak® A3/Speed.

Not only does this give you investment protection but it also means that you can have a new package on the shelves 12 weeks earlier compared to ordering a new line, with 85% reduced installation time and with an 80% lower investment.

Headspace by Injection

Headspace is necessary for products that need to be shaken before consumption. It also makes it easier to open and pour from the package.

The unit consists of a control cabinet, a heating element to sterilize air (or an inert gas) and a nozzle which injects the sterile air (or inert gas) to the product to create froth. When the froth settles down, it leaves a residual headspace which enables the content to be shaken and mixed. Using this method, products can be filled by weight so the choice of volumes is wider