是什么限制了您的盈利能力？ 利乐®E3/超高速灌装机是一款先进的灌装机，旨在支持您实现增长、提高效率并帮助您达成可持续发展目标。
其电子束灭菌技术可实现每小时多达4万个包装的产量，使您能够在不影响运营效率的情况下实现更高产量。您可以通过显著降低能源、水和化学品的用量来降低运营成本和环境影响。
通过稳健的食品安全绩效、无缝集成，以及能够最大限度减少瓶颈的完整生产线解决方案保护您的投资。提高产能，释放增长潜能。
优势
降低运营成本
提高产能输出
减少环境影响
保护您的投资
实现您的目标
新包装开拓新机遇
非足量灌装功能
特点
Peroxide-free packaging material sterilization
Clean eBeam technology for sterilizing packaging material
The Tetra Pak® E3 Speed Hyper is a filling machine for aseptic packaging of liquid food, which utilises two eBeam lamps to sterilize the inner and outer parts of the packaging material through the production process. Electron emissions guarantee an equivalent sterilization performance to that of hydrogen peroxide systems.
Magnetic positioning system
Accurate positioning and control of packaging material
Magnetic ink is used to print ‘static marks’ on the material, which are later scanned by readers in the machine. Adjustments to the material’s position are then made automatically through the web position active control (WPAC) and tube positioning active control (TPAC) systems. This gives more consistent filling and forming, better sealing quality, less work and less waste - all of which means better MME and MTBF and lower operational costs.
Primary packaging material detection (ppmd)
Ensures packaging material is compatible with eBeam system
The operator scans a barcode on the packaging material reel in order to confirm that the packaging material is Tetra Pak approved for use with the eBeam sterilization system. If the material is not compatible, an alert message is generated automatically.
Improved jaw system
Supports higher production capacity
The jaw system features additional forming stations (the exact number depends on the package volume in question) and a package extractor. These features enable a controlled transformation of the packaging material (11 packages per second) from a carton tube into individual packages, successful transversal sealing and the safe transport of packages to the final folding unit.
Improved final folding unit
Greater control at high production speeds
This specially designed final folding unit contains two unique features: a synchronizer and a discharger. Thanks to continuous contact with these mechanisms, the packages are fully controlled from the moment they enter the unit until they are released onto the conveyor. The process runs smoothly, with minimal stops and/or waste.
New operator interface
Operators move easily between different machines
One common Tetra Pak interface with a consistent ‘look and feel’ (same colours, symbols and images) makes it possible for operators to move effortlessly from one machine to another. Our new operator panel has a wider screen (16:9) and features intuitive icons for additional functionality and improved usability. User guidance and simplified procedures also reduce the time required to perform different operations.
Dynamic pressurization system
Controlled package forming at high speed
A dynamic pressurization system is used to maintain a constant level of air pressure inside the aseptic chamber. The ability to precisely control pressure in this chamber also means the pressure inside the tube can be regulated, and this is a key factor enabling the correct forming of packages at high speed. Furthermore, the dynamic pressurization system makes it possible to limit module height and maintain manageable dimensions for operators.
New service unit
Easier access to modules for maintenance
The components in the service unit have been redesigned in order to optimise the use of space. A top opening panel and sliding doors improve usability and ease of access for maintenance staff.
选项
Headspace by injection
For products that need shaking
The unit consists of a control cabinet, a heating element to sterilize air (or an inert gas) and a nozzle which injects sterile air (or gas) into the product to create a froth. When the froth settles down, it leaves a residual headspace which allows the contents to be shaken. Using this method, products can be filled by weight, so the choice of volumes is wider and underfilling is possible. In addition, headspace makes it easier to open and pour from the package.
Volume rebuilding kit
Switch package production between different volumes
A volume rebuilding kit is a good way to protect your investment over time. Compared to ordering a new line, you can get a new package on the shelves 12 weeks earlier - with an 85% shorter installation time and an 80% lower investment.
信息图——了解相关亮点
利乐E3/超高速灌装机令人难以置信的超快速度来自于其所采用的电子束技术——我们称之为电子束灭菌。获取所有相关事实和数据，了解利乐E3/超高速灌装机如何创造优异价值。
重新思考资源
食品饮料生产商在能源、水和废弃物管理方面面临着日益严峻的挑战。要解决这些问题，就需要结合技术和食品专业知识，为您的运营量身定制方案。我们提供全面的产品和技术服务组合，在食品应用领域拥有数十年的丰富经验，可帮助您减少能耗、用水量和废弃物，同时实现成本效益。
1 所有比较对象均为利乐®A3/高速灌装机
1 所有比较对象均为利乐®A3/高速灌装机
* 相关资质证号：沪环辐证[60463]
