满足所有食品生产需求的灵活热处理解决方案
利乐®管式热交换器是热处理各类食品（包括高粘性产品）的理想选择。其坚固结构可承受高达200巴的压力，轻松应对高粘性产品。它也是低粘性产品的理想选择，尤其是在需要高流速的情况下。
利乐管式热交换器结合直管与波纹管设计，实现更佳性能、长生产周期和低维保成本。短暂停留时间确保产品质量高、产品损耗低。该设备经久耐用，符合最严格的食品安全标准。
紧凑型利乐管式热交换器S和SA是标准利乐管式热交换器C的补充，占地面积小，因而非常适合用于空间受限的场景。
概览
利乐®管式热交换器数十年来持续为液态食品行业创造价值。该产品性能卓越、运行时间长、能效高且维保成本低。
超紧凑设计节省宝贵的厂房空间，便于维护和保养。六米长管道模块减少弯头，优化空间利用率。
通过3-A认证（适用于多种应用）及EHEDG认证（适用于水介质应用），独立验证该装置的卓越清洁性和卫生设计。
产能：200升/小时至12万升/小时。
应用：适用于低到高粘度、含或不含颗粒的食品以及含有纤维或果肉的食品。
特点
Floating protection system
Long service lifetime and enhanced food safety
The inner and outer tubes and the connections in the heat exchanger are floating, not fixed or welded. This allows for thermal expansion or contraction in the tubes without the risk of cracking. It eliminates the risk of product contamination (due to expansion cracking), enables the inspection of all parts, and secures easy exchangeability of parts.
Modular design
Flexibility to adapt design to needs
The frame, tubes and other components parts of the heat exchanger are assembled in such a way as to allow for easy dismantling and rebuilding. This makes it possible to customize the heat exchanger for different recipes, capacities, and to run different products. As a customer, you can choose what to focus on. It's not only about which product you plan to produce; the design also offers flexibility in terms of e.g. energy consumption vs. investment cost.
Heat exchanger protective panels
Great energy savings potential
Protective panels built around the Tetra Pak® Tubular Heat Exchanger encapsulate the equipment and contain the heat. This gives up to 6% savings on energy consumption compared to heat exchangers without panels. With added insulation, savings can increase to 11%. The panels also increase operator safety since they reduce the risk of contact with hot surfaces.
Product-to-product heat recovery
Low energy consumption
In this type of heat exchanger, product that has already been heated can be run past cold incoming product in order to pre-heat it. This reduces the amount of energy needed to bring the new product up to pasteurization temperature. It is possible thanks to the floating protection system, which eliminates the risks of cracks, and therefore cross contamination of product.
Long, floating tubes
Reduces food safety risks
Our tubular heat exchangers with 6 meter tubes are the safest on the market. Their floating design makes it possible to offer compact and efficient heat exchangers without any risk of cracks in the tubes. The heat exchangers are extended horizontally, rather than being stacked vertically, which also enables easy access for maintenance.
Patent-pending Q corrugation
Lower your electricity costs
Our unique, patent-pending Q corrugation leads to a 40% reduction in pressure drop, which can reduce your electricity consumption for the heat exchanger pump by up to 40%. And with less pressure required, you can use a smaller, cheaper pump than was previously required, saving you further costs and lowering your total carbon footprint
选项
Spring box
Enables free product flow and superior hygiene
An optional patented spring box holds the heat exchanger tubes in place without any need for inner dividers or similar devices. By removing these internal barriers, the spring box facilitates free product flow and eliminates potential hygiene blind spots. The spring box is ideal for products containing fibres, but works well for other applications too.
EHEDG CERTIFICATION
First to offer EHEDG certification
EHEGD certification is an option on a selected range of Tetra Pak Tubular Heat Exchangers, namely CM models for product-to-water (P2W) applications. Now popular CM multitube modules can be EHEDG-certified, giving independent proof of excellent cleanability and hygienic design.
3-A compliance
3-A compliance
In 2016, we met the American 3-A standard after the introduction of new smooth welding technology. Their tough requirements are that all product contact surfaces can be mechanically cleaned and dismantled easily for manual cleaning or inspection. 3-A compliance is optional for all our product-to-product (P2P) tubular heat exchangers.
Longer running times
Increase your production efficiency
Where pressure is a limiting factor for running time, the new Q corrugation pattern helps achieve a longer running time (CMR THE only). And with longer running times, you’ll need less downtime for cleaning, saving you both time and money. This increased plant efficiency also extends to production planning and energy consumption.
Space-saving design
Save valuable floor space with compact design
Tetra Pak® Tubular Heat Exchanger S and SA deliver high heat transfer performance in a remarkably compact format. With shorter tubes, minimal spacing and flexible mounting options, they fit where standard units cannot – even inside existing equipment or on walls. You economise on floor space, simplify line integration and gain new layout possibilities without compromising efficiency.
神奇的内部构造：利乐®管式热交换器
观看视频，了解利乐管式热交换器神奇之处！
神奇的内部构造：利乐®管式热交换器
观看视频，了解利乐管式热交换器神奇之处！
1) 以15,000升/小时超高温灭菌奶设备（灭菌温度为140°C）为例，对比了我们采用6米长管道模块的产品间热回收(P2P)设计与采用3米长管道模块的产品到水热回收(P2W)传统设计。我们的设计减少了60%的管道模块使用量（= 传统设计需多配2.5倍模块），且采用隔热设计后*热损耗降低67%（= 传统设计的热损耗是我们设计的三倍）。我们经隔热处理的设备每小时的热损耗比传统设计装置少53千克蒸汽。以每年6,000小时的生产和每千克蒸汽0.03913欧元计算，相当于每年节省12500欧元（由12443欧元四舍五入）。
2)举例说明：欧洲番茄酱生产商。150巴与100巴压力对比。
介质消耗：
- 淡水/工艺水（欧元/立方米）：2.95
- 蒸汽（欧元/千克）：0.04
- 电力（欧元/千瓦时）：0.1
生产：
- 生产线产能：5,500千克/小时
- 产品：24箱番茄酱
- 生产计划：17小时/天，
5天/周，46周/年
5次原位清洗/周，5次预灭菌/周 - 操作员：不适用
生产数据：
- 粘度：高
- 比热：3.8千焦/千克*开
- 密度：1.1千克/升
原材料成本：1,500欧元/1,000升产品