利乐®调配系统B-EXT

优势

利乐^®调配系统B-EXT是适用于成品糖浆和饮料调配的完整岛式解决方案。

灵活的模块化设计让设备在产品迭代的过程中也能轻松进行相应更新，在减少产品损耗和最大限度减少浪费、水耗和能耗方面引领市场。

产能：

从2000-4000升/小时的分批次生产到70000升/小时的高速连续生产。批次粘度高达200 cP。

应用：

可生产任何饮料 – 果汁、果汁果肉饮料、非碳酸饮料、碳酸软饮料、能量饮料、糖浆、植物基饮料、功能性饮料及乳饮料，甚至可以混合胶体、稳定剂和增稠剂等高难度配料。

Tetra Pak® Preparation System B-EXT

A complete scalable island solution for final syrup and beverage preparation

A highly versatile solution that can handle the final preparation of a complete range of syrups and beverages, meeting every production need with outstanding product quality.
Designed for reducing product losses, and water and energy consumption. Compared to a traditional system with agitators and high shear pump, the Tetra Pak® Preparation System B-EXT enables annual savings of up to 29% in waste, 69% in steam, and 60% in electricity, thanks to centralised CIP and mixing efficiency.*
An island solution that supports product innovation by being flexibly upgradable to handle new products and new capacities as production needs evolve.

*Preparation System 10 000 litres. Working days/ yr 365, working hours, 24h; current mixing time 20min, Current caustic cycle time 30min, Batch size 10 000 litres; line speed 40 000 litres/h (ratio 1:5.4) Steam: 0.033 EUR/kg; Electricity: 0.15EUR/kWh; Water: 0.0043 EUR/l; Caustic: 1.12 EUR/kg; Area: 149.9 EUR/m²/yr

新一代饮料加工设备

颠覆最终糖浆生产方式的革命性时刻已经到来我们的专家对一种使非碳酸饮料和碳酸饮料的加工变得比以往更容易的新技术进行了讲解。观看视频，了解更多信息。

一种创新的饮料工艺设计正在改变生产商升级其工厂的方式。其结果是：减少停机，大大降低成本。阅读关于新技术如何使复杂的挑战变得简单。

注册即可了解更多信息 ⁠

新一代饮料加工设备

一种创新的饮料工艺设计正在改变生产商升级其工厂的方式。其结果是：减少停机，大大降低成本。阅读关于新技术如何使复杂的挑战变得简单。

注册即可了解更多信息 ⁠

特点

Radial jet mixer technology

Ultra-effective mixing with high energy efficiency

The radial jet mixer nozzle forces liquid at high speed into the tank and creates turbulence for agitation. This avoids the disadvantages of a mechanical agitator, which increases air incorporation to create foaming. Particles do not sink and collect at the bottom because of the turbulence created by the nozzle. It’s also reassuring to know that the nozzle does not create high shear. This helps to preserve product quality.

Injector technology

Immediate wetting at point of entry

Wetting of powders begins immediately in the injector. The unique design allows us to create a vacuum due to the Venturi effect, so ingredients are sucked into the mixer at the point of entry. When powder is poured into the top of a tank, undissolved powder can sink to the bottom and lead to clogging over time. Our innovative injector and radial jet mixer technology avoid clogging and enable fast in-feed of powder and liquids.

Pre-mix recirculation loop with booster pump

Dissolves ingredients independently from the main batch

It may be advantageous to dissolve ingredients independently from the main batch, for instance to avoid unwanted reactions. A pre-mix recirculation loop allows this without requiring a separate pre-mix vessel. The loop, powered by a booster pump, independently recirculates over the feeding hopper without interfering with the main mixing tanks. This allows preparation of small batches by simply using the feeding hopper as a vessel.

选项

Auto mixing device

Handle challenging ingredients like gums – and cut energy use

An auto mixing device (AMD) is a cost-effective and energy-efficient alternative to a high shear pump when dissolving challenging ingredients like gums, stabilisers and thickeners. Our AMD can handle gum concentrations of up to 1% at 20°C that traditionally would require a high shear pump. The AMD consumes 60% less energy than a high shear pump and has a much lower investment cost.

ERS dust extraction and recovery system

Dust recovery for lower product losses and a safe work environment

The patented ERS dust extraction and recovery system removes and recovers all airborne dust with no filter waste or filter maintenance requirement. By recovering the estimated 0.8% of powder typically lost to dust it reduces product waste and can considerably reduce the sums lost to waste over time.

Tetra Pak® Radial Jet Mixer T

Homogenous mixing of viscous ingredients

When handling viscous, fibrous or pulpy ingredients up to 200 cP batch viscosity or if special tank geometries are given. A Tetra Pak® Radial Jet Mixer T can be fitted.
This option is 50% more energy-efficient than a single-stage nozzle. It is beneficial for mixing ingredients with floating or sinking particles, such as fibres, pulps and high volumes of sticky concentrates or dry powders.