利乐®间接超高温灭菌设备PFF

概览

高效连续地对预制食品进行超高温处理的加工装置。该设备采用无菌设计，并含有一个利乐^®管式热交换器，通过间接加热使产品能在常温下储存。

产能

根据产品的不同，每小时可加工2,000 – 20,000升。其他设备根据客户要求来提供

应用

汤料、酱料、甜点、水果预制品、番茄制品、婴儿食品以及其他低酸或高酸、有颗粒或无颗粒的粘稠产品

Tetra Pak® Indirect UHT unit PFF with THE

First-class food through first-class knowledge

High and consistent product quality and uncompromising food safety
Supreme flexibility and future proof
Low operating cost

Tetra Pak® Indirect UHT unit PFF with THE

特点

Flexible hardware configuration

Product versatility and future proofing

Carefully selected, tested and proven components make it easy to expand and upgrade your system to meet future capacity and production needs. There are also solutions for both your current and your future product portfolios, since the design enables you to process products – aseptic/non-aseptic or smooth/particulate – with a wide range of viscosities.

Optimized heat treatment

Consistently high quality and particle integrity

Components like pumps, homogenizers and deaerators are optimized for consistent stability and texture and particle integrity up to ø 25 mm. Heat treatment is also optimized to ensure quality, and combines efficient heat transfer with short retention times. The design, selection and configuration of your heat exchangers are all flexible.

Hygienic design

Assures food safety

All components are carefully selected for tough operating conditions. Cleaning programmes are designed to assure food safety and optimized production efficiency, and enable you to create unique settings for caustic/alkali, high/low temperature, concentration and circulation time. Advanced automation reduces the chance of human error and enables full traceability.

PLC-based control

To maximize ROI

Our user-friendly PLC-based control gives you full control over recipes and parameters and enables you to make the most of your production plant. You get a good return on your investment, thanks to minimal opportunities for human error, consistent quality, high throughput and lower costs. Take control a step further with our Tetra Pak® PlantMaster supervisory system for control rooms, giving you the convenience of flowchart overviews, product routing/selection, advanced data logging, automated reporting, full traceability and easy preventive maintenance.

Automated and optimized emptying and filling

Reduces product waste

Due to automation, the emptying and filling functions are very precise. A control system measures the concentration of product to water much more accurately than is possible with manual operation. The reduction in product waste, and consequent cost savings are dramatic. We’ve calculated that producers can save between €17,000 – 35,000 per year – assuming four product changes at a revenue of €1/litre product.

选项

Deaerator – Eco vacuum and Eco cooling

Saves up to 2,600 l/h water

Thanks to the closed circuit for the condenser cooling medium, water consumption can be cut by up to 2,600 l/h. This refers to a unit with a capacity of 5,000 l/h. The addition of a small, brazed plate heat exchanger means you can close the loop in the water system so that it recirculates rather than going down the drain.