Vorteile
Der Tetra Pak® Rundgefrierer 27 A4 für mittlere Produktionsmengen ist eine Innovation für eine sicherere, zuverlässigere und profitablere Produktion. Der revolutionäre offene Soletank fördert die Hygiene im Betriebsumfeld, da es keine schwierig zu reinigenden Stellen mehr gibt. Schmutz und Spritzer werden schneller erkannt und der Zugang für die Wartung erleichtert. Die servobetriebene Automationslösung bietet höhere Präzision und Zuverlässigkeit, während zugleich größere Mengen bei weniger Stillstandzeiten produziert werden können
Kurzübersicht
Hochgeschwindigkeitsanlage zum Abfüllen von Mix in eine Form, zum Gefrieren sowie zum Einsetzen von Stielen, mit Optionen für das Eintauchen in Glasuren
Leistung
Bis zu 21.600 Produkte/Std.
Applikationen
Ausgeformte Eiscreme, Sorbet, Wassereis oder Fruchteis am Stiel
Funktionsweise
Ein Eis- oder Fruchtmix wird in die Formen des Formentischs gegeben. Durch ein kaltes Solebad gefriert der Mix. Sobald er ausreichend ausgehärtet ist, werden die Stiele eingesetzt. Anschließend wird die Form mit warmer Sole angetaut, damit eine einfache Entnahme aus der Form möglich ist. Danach kann das Produkt in Schokolade und/oder Trockenzutaten getaucht werden, bevor es behutsam in der Papierbahn einer mehrbahnigen Schlauchbeutelmaschine platziert wird.
Funktionsweise
Ein Eis- oder Fruchtmix wird in die Formen des Formentischs gegeben. Durch ein kaltes Solebad gefriert der Mix. Sobald er ausreichend ausgehärtet ist, werden die Stiele eingesetzt. Anschließend wird die Form mit warmer Sole angetaut, damit eine einfache Entnahme aus der Form möglich ist. Danach kann das Produkt in Schokolade und/oder Trockenzutaten getaucht werden, bevor es behutsam in der Papierbahn einer mehrbahnigen Schlauchbeutelmaschine platziert wird.
Merkmale
Conical brine tank
Improved hygienic standards
Thanks to a revolutionary open design, our brine tank eliminates hard-to-clean areas where bacteria can accumulate. For your operators, what they see is what they clean. It’s easier to spot spilled product or dirt, meaning it can be taken care of immediately. You can thereby improve the hygiene of your whole production environment, providing greater assurance of food safety for your consumers as well as workplace safety for your personnel.
Extractor tong
Robust for reliable production
This vital component removes the product from the mould, adapting automatically to find the stick and pull with sufficient force to ensure the product is never dropped. Our updated tong features fewer parts and a moulded plastic arm for a more robust design that’s easier to clean. The plastic arm is both metal and x-ray detectable. With an increased opening area, it also allows for greater variances in stick quality.
Adaptable filling
Flexibility for product variety
The rotary moulder provides flexibility for everything from classic to premium products. It can be fitted with a volumetric top filler, a volumetric bottom filler, a time elapse top filler, a pencil filler and back suction equipment. Changing the filling method(s) makes it simple to produce an almost infinite variety of products, with pre-set recipes in the automation system that adapt to the filling method in place.
Nozzle plate 27 A4
Even flow for consistent quality
The Tetra Pak Rotary Moulder 27 A4 minimises risks of freezing “dead zones” that negatively impact product appearance and quality. Using calculations based on computational fluid dynamics, we have re-designed the nozzle plate to ensure a more even flow. Together with frequency-driven pumps that optimise flow at reduced running costs, this enhances heat treatment across the table to ensure uniform freezing between lanes.
Superior mould table
Total durability and product safety
Our ice cream moulds are designed, manufactured and quality assured to withstand the harsh production environment and stress caused by frequent temperature fluctuations, all without jeopardising product quality and safety.
Ergonomic operator platform
Simplified monitoring and service
An operator platform with flexible layout provides better oversight and improved service accessibility without increasing the footprint of the line. The ergonomic set-up offers a better visual overview of the equipment, with easy up and down, making production monitoring a more natural part of the daily workflow. It also makes it easier to access pumps, the defrost system and the drain point for routine maintenance needs.
Five servo drives
Precise, high-speed production
The next-level automation system is updated with full servo control of mould indexing and extractor functions, along with indexing of the tongs, dipping and lay down. Thanks to five built-in servo drives, the timing of these different actions can be controlled down to the millisecond, which enables reliable production at speeds of up to 30 strokes per minute!
Optionen
Automatic stick multi
Reliable performance, high yield
A servo-driven conveyor belt prepares the sticks, so they can be inserted in precisely the correct position in the product. This enables reliable performance and high yield – in a unit that runs at up to 30 strokes/minute. You can also equip the solution with a backup magazine to make sure production continues uninterrupted, even if a stick is off spec.
Dry coater
Maximum uptime, minimum waste
Dry coating is a critical process. If handled improperly, it can lead to errors, waste of expensive ingredients and downtime. This optional new generation dry coater can be emptied on the fly, enabling production to continue uninterrupted – even if the chocolate is not at exactly the right temperature, such as during the start-up phase.
Combi top filler
More filled product possibilities
Available in either a pneumatic or servo-driven version, this equipment makes it possible to produce water ice, Ice cream and slush ice, and to have inclusions. It also enables filling with two colours – either two per mould or two per row. The volume of filled product can be easily adjusted between production runs.
Tetra Pak® Volumetric Bottom Filler
High-quality product potential
Enabling a greater amount of air to be incorporated in viscous filled products, this filler lets you produce high-quality moulded ices with a premium feel. It can also handle larger inclusions up to 15mm. And with filling at down to -5°C, the inclusions remain evenly distributed throughout the product. A cold start temperature reduces the time required in the rotary moulder, thereby increasing line capacity.
Ice Cream Video Care
Get full visibility of your ice cream line
Ice Cream Video Care lets you visually monitor inaccessible and “hidden” areas of ice cream production lines. Featuring up to 16 cameras, the solution enables improved quality control and troubleshooting – by making it easier to locate the root cause of quality issues, it becomes possible to reduce downtime and product waste. Ice Cream Video Care provides access to live video as well as recordings.
Ice Cream Line Insight™
Reduce waste through data insights
Ice Cream Line Insight™ gives you all the intelligence you need to reduce product waste. The system collects data from the machines in your ice cream production line, and tells you where and why products are wasted. You also get data on energy consumption from each separate machine so you, for example, can calculate energy cost per ice cream product.
Mit ausgeformter Eiscreme neue Möglichkeiten erschließen
Durch innovative Änderungen am klassischen Design erreicht der Tetra Pak Rundgefrierer 27 A4 buchstäblich und im übertragenen Sinne neue Höhen beim Ausformen von Eiscreme. Er bietet eine bessere Lebensmittelhygiene, eine höhere Produktqualität und ein neues Niveau bei der Automation. Auf diese wegweisende Anlage hat die Eiscremeindustrie seit Jahrzehnten gewartet!
Produktentwicklungszentrum für Eiscremeprodukte
Im Tetra Pak Produktentwicklungszentrum für Eiscreme können Sie mit den neuesten Verarbeitungslösungen für Eiscreme in einer kompletten Produktionsumgebung im halbindustriellen Maßstab experimentieren.
