Gestisci ogni ingrediente liquido o viscoso con precisione e flessibilità
Con la crescente domanda di gelato con ondulazioni, ripieni e rivestimenti, occorrono modi intelligenti per gestire ingredienti difficili. Tetra Pak® Pump Station A3 offre dosaggi precisi e igienici per sciroppi fini, caramello denso e cioccolato riscaldato, garantendo qualità e produzione continue.
Progettata per garantire flessibilità, può alimentare una o due linee contemporaneamente e gestire un'ampia gamma di viscosità senza modifiche complesse. Ciò consente ai produttori la realizzazione di più ricette e SKU in modo efficiente, mantenendo un flusso costante e un dosaggio preciso.
Il design modulare consente di scalare facilmente in base alle esigenze, partendo da una configurazione standard ed espandendola con opzioni come doppia linea e controllo della temperatura. Efficienza energetica e design igienico garantiscono prestazioni affidabili e produttività a lungo termine.
Capacità:
25-1.000 l/ora (doppia con due pompe)
Applicazioni:
ingredienti riscaldati, appiccicosi o altamente viscosi come marmellate di frutta, ondulazioni e sciroppi, caramello, fudge, impasto e molto altro
Caratteristiche
High-precision sinusoidal pump
Doses every recipe accurately
A stainless-steel sinusoidal pump with built-in flow readout delivers precise, repeatable dosing across batches and shifts – and uses 50% less energy than a conventional lobe pump. Consistent accuracy reduces product giveaway and safeguards product quality.
IE5+ permanent-magnet motor
Cuts energy use and carbon footprint
A permanent-magnet gear motor rated to the highest available IE5+ efficiency standard delivers 11% lower energy consumption than the IE3 regulatory baseline. This reduces operating costs and supports producers working towards lower carbon emissions.
Pump inlet with conical tank
Handles even the most viscous ingredients
The conical tank base uses suction from below to guide ingredients into the pump regardless of viscosity or fill level. This combination draws in sticky, highly viscous products such as fudge and dulce de leche smoothly and reliably, with no changeover required.
Integrated heating jacket
Keeps temperature-sensitive ingredients flowing
A water-jacket heating system with circulation pump and heater maintains a stable, controlled temperature around the tank and pump body. This ensures consistent flow of chocolate, caramel and other heat-sensitive ingredients without interruption.
Advanced sensor monitoring
Gives operators full process control
Sensors perform real-time monitoring of level, temperature, pressure and flow, keeping the pumping process visible and controlled at all times. The control system raises alerts if unplanned pressure changes occur, protecting the pump and reducing product loss.
Open, cleanable design
Makes cleaning and inspection faster
With no covers or enclosed compartments, all surfaces are directly accessible for cleaning, inspection and maintenance. The self-draining tank and pump with sloping surfaces eliminate standing product, reducing cleaning time and hygiene risk.
Hinged dust cover
Protects product integrity during production
An integrated hinged cover closes over the tank opening to prevent contamination from the production environment. It also helps maintain a stable tank temperature, supporting consistent ingredient quality throughout the run.
Opzioni
Dual-pump configuration
Doubles throughput and line coverage
Two pumps can be installed on a single unit to supply two production lines simultaneously, doubling capacity without doubling the footprint. This simplifies logistics and gives operators greater flexibility across different line formats.
Chocolate kit
Enables safe, reliable chocolate pumping
A specially designed pump seal for pressurised grease, combined with heating for the pump body and cover, adapts the unit for chocolate handling. This ensures proper flow and hygiene when working with one of ice cream's most temperature-critical ingredients.
Centro di sviluppo prodotti per il gelato
Al Centro di sviluppo prodotti (PDC) per il gelato di Tetra Pak è possibile sperimentare le ultime soluzioni per il trattamento del gelato in un ambiente di produzione completo su scala semi-industriale.
